Abstract: A digital roller mold manufacturing system for manufacture of exterior characteristic structures on a roller mold depends on an illuminator for generation and projection of a light source on a Digital Mirror Device (DMD) chip in which micro-mirrors are rotated a controllable angle for defining the light source as an optical image and projecting the optical image on first micro-lenses at which digital light energy is transformed from the optical image and transmitted to first optical fibers, second optical fibers via couplers, and second micro-lenses. Furthermore, the second micro-lenses focus the digital light energy as light spots which are received by a photo-resist layer externally covered on the roller for development of patterns with exterior characteristic structures on the roller mold because a control unit regulates rotations of the roller and horizontal shifts of second micro-lenses.

Abstract: An optics component with double-layered micro-lens array includes mainly complex pinhole structures in array arrangement on one substrate face, and either substrate face has an optical micro-lens array. Both optical micro-lens arrays include a plurality of aspheric micro-lenses corresponding to the pinhole structures. When the component is in use, a UV light reflected by a DMD wafer is focused onto each pinhole structure through the plurality of aspheric micro-lenses in the optical micro-lens array of one face of a crystal substrate, and a small spot is formed, which may begin to diffuse after passing through the pinhole structure. Then, the beam is focused onto another face by the plurality of aspheric micro-lenses of another substrate face to obtain a small spot with a small circular spot approaching physical diffraction limit. The formed spot arrays can be applied to the scanning maskless and direct-write exposure lithography process.

Abstract: A digital roller mold manufacturing system for manufacture of exterior characteristic structures on a roller mold depends on an illuminator for generation and projection of a light source on a Digital Mirror Device (DMD) chip in which micro-mirrors are rotated a controllable angle for defining the light source as an optical image and projecting the optical image on first micro-lenses at which digital light energy is transformed from the optical image and transmitted to first optical fibers, second optical fibers via couplers, and second micro-lenses. Furthermore, the second micro-lenses focus the digital light energy as light spots which are received by a photo-resist layer externally covered on the roller for development of patterns with exterior characteristic structures on the roller mold because a control unit regulates rotations of the roller and horizontal shifts of second micro-lenses.