Patents by Inventor I-Sheng Chen

I-Sheng Chen has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10629679
    Abstract: In a method of manufacturing a semiconductor device, a fin structure, in which first semiconductor layers and second semiconductor layers are alternately stacked, is formed. A sacrificial gate structure is formed over the fin structure. The first semiconductor layers, the second semiconductor layer and an upper portion of the fin structure at a source/drain region of the fin structure, which is not covered by the sacrificial gate structure, are etched. A dielectric layer is formed over the etched upper portion of the fin structure. A source/drain epitaxial layer is formed. The source/drain epitaxial layer is connected to ends of the second semiconductor wires, and a bottom of the source/drain epitaxial layer is separated from the fin structure by the dielectric layer.
    Type: Grant
    Filed: November 1, 2017
    Date of Patent: April 21, 2020
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Yu-Lin Yang, Chao-Ching Cheng, Tzu-Chiang Chen, I-Sheng Chen
  • Publication number: 20200119155
    Abstract: A semiconductor device includes a substrate having an I/O region and a core region; a first transistor in the I/O region; and a second transistor in the core region, wherein the first transistor includes a first gate structure having: an interfacial layer; a first high-k region over the interfacial layer; and a conductive layer over the first high-k region, wherein the second transistor includes a second gate structure having: the interfacial layer; a second high-k region over the interfacial layer; and the conductive layer over the second high-k region, and where in the first high-k region is thicker than the second high-k region.
    Type: Application
    Filed: December 13, 2019
    Publication date: April 16, 2020
    Inventors: Chao-Ching Cheng, Wei-Sheng Yun, I-Sheng Chen, Shao-Ming Yu, Tzu-Chiang Chen, Chih Chieh Yeh
  • Publication number: 20200105624
    Abstract: A semiconductor device includes a first source/drain feature adjoining first nanostructures, and a first multilayer work function structure surrounding the first nanostructures. The first multilayer work function structure includes a first middle dielectric layer around the first nanostructures and a first metal layer around and in contact with the first middle dielectric layer. The semiconductor device also includes a second source/drain feature adjoining second nanostructures, and a second multilayer work function structure surrounding the second nanostructures. The second multilayer work function structure includes a second middle dielectric layer around the second nanostructures and a second metal layer around and in contact with the second middle dielectric layer. The first middle dielectric layer and the second middle dielectric layer are made of dielectric materials. The second metal layer and the first metal layer are made of the same metal material.
    Type: Application
    Filed: December 2, 2019
    Publication date: April 2, 2020
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: I-Sheng CHEN, Tzu-Chiang CHEN, Cheng-Hsien WU, Chih-Chieh YEH, Chih-Sheng CHANG
  • Publication number: 20200091151
    Abstract: A structure and a formation method of hybrid semiconductor devices are provided. The structure includes a substrate and a fin structure over the substrate. The fin structure has a channel height. The structure also includes a stack of nanostructures over the substrate. The channel height is greater than a lateral distance between the fin structure and the stack of the nanostructures. The structure further includes a gate stack over the nanostructures. The nanostructures are separated from each other by portions of the gate stack.
    Type: Application
    Filed: November 19, 2019
    Publication date: March 19, 2020
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Hung-Li CHIANG, I-Sheng CHEN, Tzu-Chiang CHEN
  • Patent number: 10593775
    Abstract: A semiconductor device includes a field effect transistor (FET). The FET includes a first channel, a first source and a first drain; a second channel, a second source and a second drain; and a gate structure disposed over the first and second channels. The gate structure includes a gate dielectric layer and a gate electrode layer. The first source includes a first crystal semiconductor layer and the second source includes a second crystal semiconductor layer. The first source and the second source are connected by an alloy layer made of one or more Group IV element and one or more transition metal elements. The first crystal semiconductor layer is not in direct contact with the second crystal semiconductor layer.
    Type: Grant
    Filed: December 21, 2018
    Date of Patent: March 17, 2020
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Yee-Chia Yeo, Sung-Li Wang, Chi On Chui, Jyh-Cherng Sheu, Hung-Li Chiang, I-Sheng Chen
  • Publication number: 20200083327
    Abstract: Semiconductor structures and method for forming the same are provided. The semiconductor structure includes a substrate and first nanostructures and second nanostructures formed over the substrate. The semiconductor structure further includes a first source/drain structure formed adjacent to the first nanostructures and a second source/drain structure formed adjacent to the second nanostructures. The semiconductor structure further includes a first contact plug formed over the first source/drain structure and a second contact plug formed over the second source/drain structure. In addition, a bottom portion of the first contact plug is lower than a bottom portion of the first nanostructures, and a bottom portion of the second contact plug is higher than a top portion of the second nanostructures.
    Type: Application
    Filed: November 12, 2019
    Publication date: March 12, 2020
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Chao-Ching CHENG, I-Sheng CHEN, Tzu-Chiang CHEN, Shih-Syuan HUANG, Hung-Li CHIANG
  • Publication number: 20200083339
    Abstract: A gate-all-around structure including a first transistor is provided. The first transistor includes a semiconductor substrate having a top surface, and a first nanostructure over the top surface of the semiconductor substrate and between a first source and a first drain. The first transistor also includes a first gate structure around the first nanostructure, and an inner spacer between the first gate structure and the first source, wherein an interface between the inner spacer and the first gate structure is non-flat. The first transistor includes an isolation layer between the top surface of the semiconductor substrate and the first source and the first drain.
    Type: Application
    Filed: November 12, 2019
    Publication date: March 12, 2020
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Chao-Ching CHENG, Yu-Lin YANG, I-Sheng CHEN, Tzu-Chiang CHEN
  • Publication number: 20200075427
    Abstract: Semiconductor device structures are provided. The semiconductor device structure includes a number of first semiconductor wires over a semiconductor substrate, and the first semiconductor wires are vertically spaced apart from each other. The semiconductor device structure includes a first gate stack partially wrapping the first semiconductor wires, and a spacer element adjacent to the first gate stack. Each of the first semiconductor wires has a first portion directly below the spacer element and a second portion directly below the first gate stack, the first portion has a first width, the second portion has a second width, and the first width is greater than the second width.
    Type: Application
    Filed: November 7, 2019
    Publication date: March 5, 2020
    Inventors: Hung-Li CHIANG, I-Sheng CHEN, Tzu-Chiang CHEN, Tung-Ying LEE, Szu-Wei HUANG, Huan-Sheng WEI
  • Publication number: 20200052131
    Abstract: A nanowire FET device includes a vertical stack of nanowire strips configured as the semiconductor body. One or more of the top nanowire strips are receded and are shorter than the rest of the nanowire strips stacked lower. Inner spacers are uniformly formed adjacent to the receded nanowire strips and the rest of the nanowire strips. Source/drain structures are formed outside the inner spacers and a gate structure is formed inside the inner spacers, which wraps around the nanowire strips.
    Type: Application
    Filed: October 10, 2019
    Publication date: February 13, 2020
    Inventors: I-Sheng Chen, Chao-Ching Cheng, Tzu-Chiang Chen, Carlos H. Diaz
  • Publication number: 20200051869
    Abstract: A semiconductor device includes a first plurality of stacked nanowire structures extending in a first direction disposed over a first region of a semiconductor substrate. Each nanowire structure of the first plurality of stacked nanowire structures includes a plurality of nanowires arranged in a second direction substantially perpendicular to the first direction. A nanowire stack insulating layer is between the substrate and a nanowire closest to the substrate of each nanowire structure of the first plurality of stacked nanowire structures. At least one second stacked nanowire structure is disposed over a second region of the semiconductor substrate, and a shallow trench isolation layer is between the first region and the second region of the semiconductor substrate.
    Type: Application
    Filed: October 18, 2019
    Publication date: February 13, 2020
    Inventors: Hung-Li CHIANG, I-Sheng CHEN, Tzu-Chiang CHEN
  • Publication number: 20200052133
    Abstract: A semiconductor device includes channel layers disposed over a substrate, a source/drain region disposed over the substrate, a gate dielectric layer disposed on and wrapping each of the channel layers, and a gate electrode layer disposed on the gate dielectric layer and wrapping each of the channel layers. Each of the channel layers includes a semiconductor wire made of a core region, and one or more shell regions. The core region has an approximately square-shape cross section and a first shell of the one or more shells forms a first shell region of an approximately rhombus-shape cross section around the core region and is connected to an adjacent first shell region corresponding to a neighboring semiconductor wire.
    Type: Application
    Filed: October 18, 2019
    Publication date: February 13, 2020
    Inventors: I-Sheng CHEN, Szu-Wei HUANG, Hung-Li CHIANG, Cheng-Hsien WU, Chih Chieh YEH
  • Publication number: 20200043802
    Abstract: In a method of manufacturing a semiconductor device, a fin structure, in which first semiconductor layers containing Ge and second semiconductor layers are alternately stacked, is formed over a bottom fin structure. A Ge concentration in the first semiconductor layers is increased. A sacrificial gate structure is formed over the fin structure. A source/drain epitaxial layer is formed over a source/drain region of the fin structure. The sacrificial gate structure is removed. The second semiconductor layers in a channel region are removed, thereby releasing the first semiconductor layers in which the Ge concentration is increased. A gate structure is formed around the first semiconductor layers in which the Ge concentration is increased.
    Type: Application
    Filed: May 31, 2019
    Publication date: February 6, 2020
    Inventors: Chao-Ching CHENG, I-Sheng CHEN, Hung-Li CHIANG, Tzu-Chiang CHEN
  • Publication number: 20200044060
    Abstract: In a method of manufacturing a semiconductor device, a fin structure, in which first semiconductor layers and second semiconductor layers are alternately stacked, is formed over a bottom fin structure. A sacrificial gate structure having sidewall spacers is formed over the fin structure. A source/drain region of the fin structure, which is not covered by the sacrificial gate structure, is removed. The second semiconductor layers are laterally recessed. Dielectric inner spacers are formed on lateral ends of the recessed second semiconductor layers. The first semiconductor layers are laterally recessed. A source/drain epitaxial layer is formed to contact lateral ends of the recessed first semiconductor layer. The second semiconductor layers are removed thereby releasing the first semiconductor layers in a channel region. A gate structure is formed around the first semiconductor layers.
    Type: Application
    Filed: April 26, 2019
    Publication date: February 6, 2020
    Inventors: Chao-Ching CHENG, Hung-Li CHIANG, Tzu-Chiang CHEN, I-Sheng CHEN
  • Publication number: 20200044061
    Abstract: In a method of manufacturing a semiconductor device, a fin structure, in which first semiconductor layers and second semiconductor layers are alternately stacked, is formed over a bottom fin structure. A sacrificial gate structure having sidewall spacers is formed over the fin structure. A source/drain region of the fin structure, which is not covered by the sacrificial gate structure, is removed. The second semiconductor layers are laterally recessed. Dielectric inner spacers are formed on lateral ends of the recessed second semiconductor layers. The first semiconductor layers are laterally recessed. A source/drain epitaxial layer is formed to contact lateral ends of the recessed first semiconductor layer. The second semiconductor layers are removed thereby releasing the first semiconductor layers in a channel region. A gate structure is formed around the first semiconductor layers.
    Type: Application
    Filed: September 27, 2019
    Publication date: February 6, 2020
    Inventors: Chao-Ching CHENG, Hung-Li CHIANG, Tzu-Chiang CHEN, I-Sheng CHEN
  • Patent number: 10546938
    Abstract: A semiconductor device includes a field effect transistor (FET). The FET includes a first channel, a first source and a first drain; a second channel, a second source and a second drain; and a gate structure disposed over the first and second channels. The gate structure includes a gate dielectric layer and a gate electrode layer. The first source includes a first crystal semiconductor layer and the second source includes a second crystal semiconductor layer. The first source and the second source are connected by an alloy layer made of one or more Group IV element and one or more transition metal elements. The first crystal semiconductor layer is not in direct contact with the second crystal semiconductor layer.
    Type: Grant
    Filed: December 21, 2018
    Date of Patent: January 28, 2020
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Yee-Chia Yeo, Sung-Li Wang, Chi On Chui, Jyh-Cherng Sheu, Hung-Li Chiang, I-Sheng Chen
  • Publication number: 20200013904
    Abstract: Structures and formation methods of a semiconductor device structure are provided. The semiconductor device structure includes a substrate including a first fin portion, a first nanostructure over the first fin portion. The first nanostructure has a dumbbell shape. The first nanostructure includes a semiconductor material layer over the first fin portion, and a cladding layer surrounding the semiconductor material layer. The semiconductor material layer has a rectangular shape, and the cladding layer has a hexagonal or quadrilateral shape. The semiconductor device structure includes a first gate structure surrounding the first nanostructure.
    Type: Application
    Filed: September 18, 2019
    Publication date: January 9, 2020
    Inventors: Wilman TSAI, Cheng-Hsien WU, I-Sheng CHEN, Stefan RUSU
  • Publication number: 20200006155
    Abstract: A method of manufacturing a semiconductor device includes forming a plurality of fin structures extending in a first direction over a semiconductor substrate. Each fin structure includes a first region proximate to the semiconductor substrate and a second region distal to the semiconductor substrate. An electrically conductive layer is formed between the first regions of a first adjacent pair of fin structures. A gate electrode structure is formed extending in a second direction substantially perpendicular to the first direction over the fin structure second region, and a metallization layer including at least one conductive line is formed over the gate electrode structure.
    Type: Application
    Filed: February 21, 2019
    Publication date: January 2, 2020
    Inventors: Hung-Li CHIANG, Chih-Liang CHEN, Tzu-Chiang CHEN, I-Sheng CHEN, Lei-Chun CHOU
  • Publication number: 20200006154
    Abstract: A semiconductor device includes a first plurality of stacked nanowire structures extending in a first direction disposed over a first region of a semiconductor substrate. Each nanowire structure of the first plurality of stacked nanowire structures includes a plurality of nanowires arranged in a second direction substantially perpendicular to the first direction. A nanowire stack insulating layer is between the substrate and a nanowire closest to the substrate of each nanowire structure of the first plurality of stacked nanowire structures. At least one second stacked nanowire structure is disposed over a second region of the semiconductor substrate, and a shallow trench isolation layer is between the first region and the second region of the semiconductor substrate.
    Type: Application
    Filed: February 21, 2019
    Publication date: January 2, 2020
    Inventors: Hung-Li CHIANG, I-Sheng CHEN, Tzu-Chiang CHEN
  • Patent number: 10522622
    Abstract: A multi-gate semiconductor structure includes a plurality of nanowires, a gate structure disposed over the plurality of nanowires, and source/drain structures at two ends of each of the plurality of nanowires. The source/drain structures include a conductor, and a bottom surface of the conductor is lower than the plurality of nanowires.
    Type: Grant
    Filed: May 14, 2018
    Date of Patent: December 31, 2019
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Chao-Ching Cheng, I-Sheng Chen, Tzu-Chiang Chen, Shih-Syuan Huang, Hung-Li Chiang
  • Patent number: 10522694
    Abstract: A semiconductor device includes channel layers disposed over a substrate, a source/drain region disposed over the substrate, a gate dielectric layer disposed on and wrapping each of the channel layers, and a gate electrode layer disposed on the gate dielectric layer and wrapping each of the channel layers. Each of the channel layers includes a semiconductor wire made of a core region, and one or more shell regions. The core region has an approximately square-shape cross section and a first shell of the one or more shells forms a first shell region of an approximately rhombus-shape cross section around the core region and is connected to an adjacent first shell region corresponding to a neighboring semiconductor wire.
    Type: Grant
    Filed: September 28, 2017
    Date of Patent: December 31, 2019
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: I-Sheng Chen, Szu-Wei Huang, Hung-Li Chiang, Cheng-Hsien Wu, Chih Chieh Yeh