Patents by Inventor Ian L. Churcher

Ian L. Churcher has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11717847
    Abstract: An adhesive application apparatus is provided. The apparatus uses a rolled on adhesive applied to a substrate. After roll application, an adhesive activator is sprayed onto the substrate. By spraying an activator onto the substrate after the adhesive is applied, the adhesive may be made tacky for adhesion, but the adhesive used for rolling may be highly stable and slow to dry/cure without said activator, which enhances rolled application effectiveness.
    Type: Grant
    Filed: October 21, 2020
    Date of Patent: August 8, 2023
    Assignee: Worthen Industries
    Inventors: Steven E. Adams, Andrew T. Sinclair, Robert J. Rose, Ian L. Churcher
  • Publication number: 20210331188
    Abstract: The present invention provides an airless adhesive spray gun that atomizes adhesive sprayed through it without the use of air atomization. This system provides numerous enhancements to the prior art including limiting overspray “fog,” saving on sprayed material because of a more efficient spray pattern, and providing a stronger bond than that of the air-atomized spray guns of the prior art.
    Type: Application
    Filed: July 8, 2021
    Publication date: October 28, 2021
    Inventors: Steven E. Adams, John C. Hannon, Terry Nelson, Ian L. Churcher, Andrew T. Sinclair
  • Patent number: 11097493
    Abstract: A foam assembly system is provided. The system is configured to heat a surface of foam. After the heating of the foam, an adhesive is applied, typically a high solids adhesive. The foam is then bonded to another foam surface. It has been found that the pre-heating of the foam before adhesive application greatly enhances the bond strength between the foam and the second foam surface to which it is adhered.
    Type: Grant
    Filed: May 19, 2020
    Date of Patent: August 24, 2021
    Assignee: Worthen Industries
    Inventors: Robert J. Rose, Andrew T. Sinclair, Ian L. Churcher
  • Publication number: 20210238455
    Abstract: A two component sprayable adhesive and system for spraying is provided. The two component adhesive may have an adhesive, and an activator. These components are mixed after spraying, either in the air or on a substrate. The activator destabilizes the adhesive making it more tacky and effective. In at least one of the two components, an additive is provided to provide a visual indication that the components are mixed and/or properly mixed in the intended ratio.
    Type: Application
    Filed: March 12, 2021
    Publication date: August 5, 2021
    Inventors: Ian L. Churcher, Steven E. Adams
  • Patent number: 11059062
    Abstract: The present invention provides an airless adhesive spray gun that atomizes adhesive sprayed through it without the use of air atomization. This system provides numerous enhancements to the prior art including limiting overspray “fog,” saving on sprayed material because of a more efficient spray pattern, and providing a stronger bond than that of the air-atomized spray guns of the prior art.
    Type: Grant
    Filed: February 19, 2015
    Date of Patent: July 13, 2021
    Assignee: Worthen Industries
    Inventors: Steven E. Adams, John C. Hannon, Terry Nelson, Ian L. Churcher, Andrew T. Sinclair
  • Patent number: 10975270
    Abstract: A two component sprayable adhesive and system for spraying is provided. The two component adhesive may have an adhesive, and an activator. These components are mixed after spraying, either in the air or on a substrate. The activator destabilizes the adhesive making it more tacky and effective. In at least one of the two components, an additive is provided to provide a visual indication that the components are mixed and/or properly mixed in the intended ratio.
    Type: Grant
    Filed: November 9, 2018
    Date of Patent: April 13, 2021
    Assignee: Worthen Industries
    Inventors: Ian L. Churcher, Steven E. Adams
  • Publication number: 20210031226
    Abstract: An adhesive application apparatus is provided. The apparatus uses a rolled on adhesive applied to a substrate. After roll application, an adhesive activator is sprayed onto the substrate. By spraying an activator onto the substrate after the adhesive is applied, the adhesive may be made tacky for adhesion, but the adhesive used for rolling may be highly stable and slow to dry/cure without said activator, which enhances rolled application effectiveness.
    Type: Application
    Filed: October 21, 2020
    Publication date: February 4, 2021
    Inventors: Steven E. Adams, Andrew T. Sinclair, Robert J. Rose, Ian L. Churcher
  • Patent number: 10843218
    Abstract: An adhesive application apparatus is provided. The apparatus uses a rolled on adhesive applied to a substrate. After roll application, an adhesive activator is sprayed onto the substrate. By spraying an activator onto the substrate after the adhesive is applied, the adhesive may be made tacky for adhesion, but the adhesive used for rolling may be highly stable and slow to dry/cure without said activator, which enhances rolled application effectiveness.
    Type: Grant
    Filed: December 15, 2016
    Date of Patent: November 24, 2020
    Assignee: Worthen Industries
    Inventors: Steven E. Adams, Andrew T. Sinclair, Robert J. Rose, Ian L. Churcher
  • Publication number: 20200276767
    Abstract: A foam assembly system is provided. The system is configured to heat a surface of foam. After the heating of the foam, an adhesive is applied, typically a high solids adhesive. The foam is then bonded to another foam surface. It has been found that the pre-heating of the foam before adhesive application greatly enhances the bond strength between the foam and the second foam surface to which it is adhered.
    Type: Application
    Filed: May 19, 2020
    Publication date: September 3, 2020
    Applicant: Worthen Industries
    Inventors: Robert J. Rose, Andrew T. Sinclair, Ian L. Churcher
  • Patent number: 10688728
    Abstract: A foam assembly system is provided. The system is configured to heat a surface of foam. After the heating of the foam, an adhesive is applied, typically a high solids adhesive. The foam is then bonded to another foam surface. It has been found that the pre-heating of the foam before adhesive application greatly enhances the bond strength between the foam and the second foam surface to which it is adhered.
    Type: Grant
    Filed: February 27, 2017
    Date of Patent: June 23, 2020
    Assignee: Worthen Industries
    Inventors: Robert J. Rose, Andrew T. Sinclair, Ian L. Churcher
  • Patent number: 10502485
    Abstract: A foam drying apparatus is provided. The apparatus is configured to pass air, and in some cases heated and/or dried air, through a quantity of foam. This air passing through the foam absorbs or otherwise carries moisture out of the foam, drying it. The apparatus may utilize a pressure differential on opposite sides of the foam, causing air on the higher pressure side to pass through the foam. Typical applications may include the drying of foam assemblies which use water based adhesives to accelerate drying of the adhesive and/or removal of water from the foam assembly, and packaging of the foam assembly.
    Type: Grant
    Filed: April 20, 2018
    Date of Patent: December 10, 2019
    Assignee: Worthen Industries
    Inventors: Steven E. Adams, Andrew T. Sinclair, Robert J. Rose, Ian L. Churcher
  • Publication number: 20190078001
    Abstract: A two component sprayable adhesive and system for spraying is provided. The two component adhesive may have an adhesive, and an activator. These components are mixed after spraying, either in the air or on a substrate. The activator destabilizes the adhesive making it more tacky and effective. In at least one of the two components, an additive is provided to provide a visual indication that the components are mixed and/or properly mixed in the intended ratio.
    Type: Application
    Filed: November 9, 2018
    Publication date: March 14, 2019
    Inventors: Ian L. Churcher, Steven E. Adams
  • Patent number: 10155887
    Abstract: A two component sprayable adhesive and system for spraying is provided. The two component adhesive may have an adhesive, and an activator. These components are mixed after spraying, either in the air or on a substrate. The activator destabilizes the adhesive making it more tacky and effective. In at least one of the two components, an additive is provided to provide a visual indication that the components are mixed and/or properly mixed in the intended ratio.
    Type: Grant
    Filed: April 20, 2016
    Date of Patent: December 18, 2018
    Assignee: Worthen Industries
    Inventors: Ian L. Churcher, Steven E. Adams
  • Publication number: 20180252470
    Abstract: A foam drying apparatus is provided. The apparatus is configured to pass air, and in some cases heated and/or dried air, through a quantity of foam. This air passing through the foam absorbs or otherwise carries moisture out of the foam, drying it. The apparatus may utilize a pressure differential on opposite sides of the foam, causing air on the higher pressure side to pass through the foam. Typical applications may include the drying of foam assemblies which use water based adhesives to accelerate drying of the adhesive and/or removal of water from the foam assembly, and packaging of the foam assembly.
    Type: Application
    Filed: April 20, 2018
    Publication date: September 6, 2018
    Inventors: Steven E. Adams, Andrew T. Sinclair, Robert J. Rose, Ian L. Churcher
  • Patent number: 10040079
    Abstract: A two part airless adhesive spray system is provided herein. This system provides numerous enhancements to the prior art including limiting overspray “fog,” saving on sprayed material because of a more efficient spray pattern, and providing a stronger bond than that of the air-atomized spray guns of the prior art.
    Type: Grant
    Filed: November 1, 2017
    Date of Patent: August 7, 2018
    Inventors: Steven E. Adams, John C. Hannon, Terry Nelson, Ian L. Churcher, Andrew T. Sinclair, Robert J. Rose
  • Patent number: 10012440
    Abstract: A foam drying apparatus is provided. The apparatus is configured to pass air, and in some cases heated and/or dried air, through a quantity of foam. This air passing through the foam absorbs or otherwise carries moisture out of the foam, drying it. The apparatus may utilize a pressure differential on opposite sides of the foam, causing air on the higher pressure side to pass through the foam. Typical applications may include the drying of foam assemblies which use water based adhesives to accelerate drying of the adhesive and/or removal of water from the foam assembly, and packaging of the foam assembly.
    Type: Grant
    Filed: February 17, 2017
    Date of Patent: July 3, 2018
    Assignee: Worthen Industries
    Inventors: Steven E. Adams, Andrew T. Sinclair, Robert J. Rose, Ian L. Churcher
  • Publication number: 20180154582
    Abstract: A foam assembly system is provided. The system is configured to heat a surface of foam. After the heating of the foam, an adhesive is applied, typically a high solids adhesive. The foam is then bonded to another foam surface. It has been found that the pre-heating of the foam before adhesive application greatly enhances the bond strength between the foam and the second foam surface to which it is adhered.
    Type: Application
    Filed: February 27, 2017
    Publication date: June 7, 2018
    Applicant: Worthen Industries
    Inventors: Robert J. Rose, Andrew T. Sinclair, Ian L. Churcher
  • Publication number: 20180050352
    Abstract: A two part airless adhesive spray system is provided herein. This system provides numerous enhancements to the prior art including limiting overspray “fog,” saving on sprayed material because of a more efficient spray pattern, and providing a stronger bond than that of the air-atomized spray guns of the prior art.
    Type: Application
    Filed: November 1, 2017
    Publication date: February 22, 2018
    Applicant: Worthen Industries
    Inventors: Steven E. Adams, John C. Hannon, Terry Nelson, Ian L. Churcher, Andrew T. Sinclair, Robert J. Rose
  • Publication number: 20170363352
    Abstract: A foam drying apparatus is provided. The apparatus is configured to pass air, and in some cases heated and/or dried air, through a quantity of foam. This air passing through the foam absorbs or otherwise carries moisture out of the foam, drying it. The apparatus may utilize a pressure differential on opposite sides of the foam, causing air on the higher pressure side to pass through the foam. Typical applications may include the drying of foam assemblies which use water based adhesives to accelerate drying of the adhesive and/or removal of water from the foam assembly, and packaging of the foam assembly.
    Type: Application
    Filed: February 17, 2017
    Publication date: December 21, 2017
    Applicant: Worthen Industries
    Inventors: Steven E. Adams, Andrew T. Sinclair, Robert J. Rose, Ian L. Churcher
  • Patent number: 9821332
    Abstract: A two part airless adhesive spray system is provided herein. This system provides numerous enhancements to the prior art including limiting overspray “fog,” saving on sprayed material because of a more efficient spray pattern, and providing a stronger bond than that of the air-atomized spray guns of the prior art.
    Type: Grant
    Filed: July 31, 2015
    Date of Patent: November 21, 2017
    Inventors: Steven E. Adams, John C. Hannon, Terry Nelson, Ian L. Churcher, Andrew T. Sinclair, Robert J. Rose