Patents by Inventor Ian M. Munro

Ian M. Munro has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11891464
    Abstract: A compound of formula (1) as drawn in the description, wherein M is a Group 4 metal, one R is a silicon-containing organic solubilizing group, and the other R is a silicon-containing organic solubilizing group or a silicon-free organic solubilizing group. A method of synthesizing the compound (1). A solution of compound (1) in alkane solvent. A catalyst system comprising or made from compound (1) and an activator. A method of polymerizing an olefin monomer with the catalyst system.
    Type: Grant
    Filed: October 11, 2019
    Date of Patent: February 6, 2024
    Assignee: DOW GLOBAL TECHNOLOGIES LLC
    Inventors: Bethany M. Neilson, Roger L. Kuhlman, Ian M. Munro, John F. Szul
  • Patent number: 11859031
    Abstract: A compound of formula (1) as drawn herein, wherein M is a Group 4 metal and each R independently is a silicon-free organic solubilizing group. A method of synthesizing the compound (1). A solution of compound (1) in alkane solvent. A catalyst system comprising or made from compound (1) and an activator. A method of polymerizing an olefin monomer with the catalyst system.
    Type: Grant
    Filed: October 11, 2019
    Date of Patent: January 2, 2024
    Assignee: Dow Global Technologies LLC
    Inventors: Bethany M. Neilson, Roger L Kuhlman, Ian M. Munro, John F. Szul
  • Publication number: 20230151124
    Abstract: Ziegler-Natta (pro)catalyst systems made with an external electron donor compound, methods of synthesis of same, methods of olefin polymerization using same, and polyolefin polymers made thereby. The external electron donor compound is a (multi-alkoxy)silane.
    Type: Application
    Filed: April 22, 2021
    Publication date: May 18, 2023
    Inventors: Linfeng Chen, Jesse C. Beilhart, David T. Gillespie, Mridula Kapur, Ian M. Munro, Eduardo Garcia, Nori Williams, Evelyn Auyeung, Kurt F. Hirsekorn
  • Publication number: 20230151125
    Abstract: Ziegler-Natta (pro)catalyst systems made with an external electron donor compound, methods of synthesis of same, methods of olefin polymerization using same, and polyolefin polymers made thereby. The external electron donor compound is an azaheterocycle.
    Type: Application
    Filed: April 22, 2021
    Publication date: May 18, 2023
    Inventors: Linfeng Chen, Jesse C. Beilhart, Kurt F. Hirsekorn, David T. Gillespie, Ian M. Munro, Eduardo Garcia, Nori Williams, Mridula Kapur, Evelyn Auyeung
  • Patent number: 11649301
    Abstract: An activator-nucleator formulation comprising an activating effective amount of (A) an alkylaluminum(chloride) compound (compound (A)); and a nucleating effective amount of a compound (B) selected from at least one of compounds (B1) to (B3): (B1) calcium (1R,2S)-cis-cyclohexane-1,2-dicarboxylate (1:1); (B2) calcium stearate (1:2), and (B3) zinc stearate (1:2); wherein the compound (A) is effective for activating a Ziegler-Natta procatalyst to give a Ziegler-Natta catalyst; and wherein the compound (B) is effective for lowering isothermal crystallization peak time period of a semicrystalline polyethylene polymer made in a polymerization process by the Ziegler-Natta catalyst. A method of polymerizing ethylene, and optionally 0, 1, or more alpha-olefin comonomers, in a polymerization process conducted in a polymerization reactor, the method comprising contacting ethylene, and optionally 0, 1, or more alpha-olefin comonomers, with the Ziegler-Natta catalyst system to give a semicrystalline polyethylene polymer.
    Type: Grant
    Filed: June 7, 2019
    Date of Patent: May 16, 2023
    Assignee: Dow Global Technologies LLC
    Inventors: Nitin Borse, Zhenshuo Bobby Liu, Ian M. Munro, Swapnil B. Chandak
  • Publication number: 20220049032
    Abstract: A compound of formula (1) as drawn in the description, wherein M is a Group 4 metal, one R is a silicon-containing organic solubilizing group, and the other R is a silicon-containing organic solubilizing group or a silicon-free organic solubilizing group. A method of synthesizing the compound (1). A solution of compound (1) in alkane solvent. A catalyst system comprising or made from compound (1) and an activator. A method of polymerizing an olefin monomer with the catalyst system.
    Type: Application
    Filed: October 11, 2019
    Publication date: February 17, 2022
    Inventors: Bethany M. Neilson, Roger L. Kuhlman, Ian M. Munro, John F. Szul
  • Patent number: 11248066
    Abstract: Methods of making spray-dried Ziegler-Natta (pro)catalyst systems containing titanium Ziegler-Natta (pro)catalysts, a hydrophobic silica carrier material, and tetrahydrofuran. The spray-dried Ziegler-Natta (pro)catalyst systems made by the method. Methods of polymerizing olefin (co)monomer(s) with the spray-dried Ziegler-Natta catalyst system to make polyolefin polymers, and the polyolefin polymers made thereby.
    Type: Grant
    Filed: June 7, 2019
    Date of Patent: February 15, 2022
    Assignee: Univation Technologies, LLC
    Inventors: Ian M. Munro, Wesley R. Mariott, C. Dale Lester, Nitin Borse, Michael D. Awe, Phuong A. Cao, Jesse C. Beilhart
  • Publication number: 20220010045
    Abstract: A compound of formula (1) as drawn herein, wherein M is a Group 4 metal and each R independently is a silicon-free organic solubilizing group. A method of synthesizing the compound (1). A solution of compound (1) in alkane solvent. A catalyst system comprising or made from compound (1) and an activator. A method of polymerizing an olefin monomer with the catalyst system.
    Type: Application
    Filed: October 11, 2019
    Publication date: January 13, 2022
    Inventors: Bethany M. Neilson, Roger L. Kuhlman, Ian M. Munro, John F. Szul
  • Publication number: 20210403615
    Abstract: A method of polymerizing an olefin monomer to make a polyolefin composition comprising a polyolefin polymer, the method comprising contacting a solution of an alkane-soluble non-metallocene precatalyst dissolved in an alkane solvent with an activator so as to make a trim catalyst comprising an alkane-soluble non-metallocene catalyst, feeding the trim catalyst, as a solution in an alkane solvent or supported on a support material as a dry powder or a slurry thereof in an alkane solvent, into a polymerization reactor, and polymerizing the olefin monomer with the trim catalyst in the polymerization reactor, thereby making the polyolefin composition.
    Type: Application
    Filed: October 11, 2019
    Publication date: December 30, 2021
    Inventors: Roger L. Kuhlman, Bethany M. Neilson, John F. Szul, Ian M. Munro
  • Patent number: 11203651
    Abstract: The present disclosure provides a method of determining a relative decrease in catalytic efficacy of a catalyst in a test sample of a catalyst solution with unknown catalytic activity. The method includes (a) mixing the test sample with a test solvent to form a test mixture and (b) measuring the increase in the temperature of the test mixture at predetermined time intervals immediately after forming the test mixture. A predetermined feature is used to determine both a test value in the increase in temperature measured in (b) and a control value in a known increase in temperature of a control mixture of the test solvent with a control sample of a control catalyst solution. The relative decrease in catalytic efficacy of the catalyst in the test sample having the unknown catalytic activity is then determined from: Relative Decrease in Catalytic Efficacy=Control Value?Test Value/Control Value.
    Type: Grant
    Filed: June 1, 2018
    Date of Patent: December 21, 2021
    Assignee: Univation Technologies, LLC
    Inventors: Ian M. Munro, C. Jeff Harlan
  • Patent number: 11123726
    Abstract: Method of preparing a molecular catalyst from a mixture comprising a (C5-C7)alkane, a spray-dried alkylaluminoxane, and a molecular procatalyst. Molecular catalysts prepared by the method may be screened.
    Type: Grant
    Filed: September 26, 2017
    Date of Patent: September 21, 2021
    Assignee: UNIVATION TECHNOLOGIES, LLE
    Inventors: Ian M. Munro, Roger L. Kuhlman, Angela I. Padilla-Acevedo
  • Publication number: 20210230317
    Abstract: Methods of making spray-dried Ziegler-Natta (pro)catalyst systems containing titanium Ziegler-Natta (pro)catalysts, a hydrophobic silica carrier material, and tetrahydrofuran. The spray-dried Ziegler-Natta (pro)catalyst systems made by the method. Methods of polymerizing olefin (co)monomer(s) with the spray-dried Ziegler-Natta catalyst system to make polyolefin polymers, and the polyolefin polymers made thereby.
    Type: Application
    Filed: June 7, 2019
    Publication date: July 29, 2021
    Inventors: Ian M. Munro, Wesley R. Mariott, C. Dale Lester, Nitin Borse, Michael D. Awe, Phuong A. Cao, Jesse C. Beilhart
  • Publication number: 20210163633
    Abstract: An activator-nucleator formulation comprising an activating effective amount of (A) an alkylaluminum(chloride) compound (compound (A)); and a nucleating effective amount of a compound (B) selected from at least one of compounds (B1) to (B3): (B1) calcium (1R,2S)-cis-cyclohexane-1,2-dicarboxylate (1:1); (B2) calcium stearate (1:2), and (B3) zinc stearate (1:2); wherein the compound (A) is effective for activating a Ziegler-Naha procatalyst to give a Ziegler-Natta catalyst; and wherein the compound (B) is effective for lowering isothermal crystallization peak time period of a semicrystalline polyethylene polymer made in a polymerization process by the Ziegler-Natta catalyst. A method of polymerizing ethylene, and optionally 0, 1, or more alpha-olefin comonomers, in a polymerization process conducted in a polymerization reactor, the method comprising contacting ethylene, and optionally 0, 1, or more alpha-olefin comonomers, with the Ziegler-Naha catalyst system to give a semicrystalline polyethylene polymer.
    Type: Application
    Filed: June 7, 2019
    Publication date: June 3, 2021
    Inventors: Nitin Borse, Zhenshuo Bobby Liu, Ian M. Munro, Swapnil B. Chandak
  • Publication number: 20210122846
    Abstract: The present disclosure provides a method of determining a relative decrease in catalytic efficacy of a catalyst in a test sample of a catalyst solution with unknown catalytic activity. The method includes (a) mixing the test sample with a test solvent to form a test mixture and (b) measuring the increase in the temperature of the test mixture at predetermined time intervals immediately after forming the test mixture. A predetermined feature is used to determine both a test value in the increase in temperature measured in (b) and a control value in a known increase in temperature of a control mixture of the test solvent with a control sample of a control catalyst solution.
    Type: Application
    Filed: June 1, 2018
    Publication date: April 29, 2021
    Applicant: Univation Technologies, LLC
    Inventors: Ian M. Munro, C. Jeff Harlan
  • Publication number: 20190248937
    Abstract: Catalyst activators and methods for their preparation and their use in processes for polymerizing olefins are described. In particular, catalyst activators derived from aluminum alkyls and their use with metallocene type catalyst systems and/or conventional-type transition metal catalyst systems are described.
    Type: Application
    Filed: April 24, 2019
    Publication date: August 15, 2019
    Applicant: Univation Technologies, LLC
    Inventors: Ian M. Munro, Kevin J. Cann
  • Publication number: 20170291973
    Abstract: Catalyst activators and methods for their preparation and their use in processes for polymerizing olefms are described. In particular, catalyst activators derived from aluminum alkyls and their use with metallocene type catalyst systems and/or conventional-type transition metal catalyst systems are described.
    Type: Application
    Filed: August 26, 2015
    Publication date: October 12, 2017
    Applicant: Univation Technologies, LLC
    Inventors: Ian M. Munro, Kevin J. Cann
  • Patent number: 9334349
    Abstract: A polymerization process comprising (A) polymerizing ethylene in the presence of a catalyst to form a semi-crystalline ethylene-based polymer in at least one reactor; the catalyst comprising an organometallic catalyst thereby forming an ethylene-based polymer composition in the at least one reactor, wherein the catalyst is a metal complex of a polyvalent aryloxyether corresponding to the formula: wherein step (A) is conducted in the presence of from 5 to 20 mmol/m3 triethylaluminum; and wherein step (A) is conducted in the presence of one or both of the following conditions: (i) from greater than 0:1 to 65:1 molar ratio of triethylaluminum to the catalyst; and (ii) from 0.1:0 to 5:1 molar ratio of triethylaluminum to modified methylalumoxane is provided.
    Type: Grant
    Filed: March 14, 2013
    Date of Patent: May 10, 2016
    Assignee: Dow Global Technologies LLC
    Inventors: Ludovicus J C Sluijts, Armanda Van Putten, Ian M. Munro
  • Publication number: 20150087794
    Abstract: A polymerization process comprising (A) polymerizing ethylene in the presence of a catalyst to form a semi-crystalline ethylene-based polymer in at least one reactor; the catalyst comprising an organometallic catalyst thereby forming an ethylene-based polymer composition in the at least one reactor, wherein the catalyst is a metal complex of a polyvalent aryloxyether corresponding to the formula: wherein step (A) is conducted in the presence of from 5 to 20 mmol/m3 triethylaluminum; and wherein step (A) is conducted in the presence of one or both of the following conditions: (i) from greater than 0:1 to 65:1 molar ratio of triethylaluminum to the catalyst; and (ii) from 0.1:0 to 5:1 molar ratio of triethylaluminum to modified methylalumoxane is provided.
    Type: Application
    Filed: March 14, 2013
    Publication date: March 26, 2015
    Inventors: Ludovicus JC Sluijts, Armanda Van Putten, Ian M. Munro
  • Publication number: 20120116034
    Abstract: A procatalyst carrier system which includes one or more paraffinic solvents, one or more paraffin-insoluble procatalysts, and optionally one or more cocatalysts wherein the carrier system is in the form of a slurry is provided. Also provided is a process including selecting one or more paraffin-insoluble organometallic procatalysts; adding the one or more procatalysts to a sufficient quantity of paraffinic solvent to form a slurry of the one or more procatalysts in the paraffinic solvent; introducing one or more first cocatalysts into a polymerization reactor; and introducing the slurry into the polymerization reactor; a reaction product of the process and articles made from the reaction product.
    Type: Application
    Filed: November 8, 2010
    Publication date: May 10, 2012
    Applicant: DOW GLOBAL TECHNOLOGIES, INC.
    Inventors: Thomas Oswald, Ian M. Munro
  • Publication number: 20090306318
    Abstract: Hafnium complexes of heterocyclic organic imidazol-2-yl ligands containing internal orthometallation and their use as components of olefin polymerization catalyst compositions, especially supported catalyst compositions, are disclosed.
    Type: Application
    Filed: April 26, 2007
    Publication date: December 10, 2009
    Inventors: Harold W. Boone, Joseph N. Coalter, III, Kevin A. Frazier, Carl N. Iverson, Ian M. Munro, Kevin P. Peil, Paul C. Vosejpka