Patents by Inventor Ian Moncrieff

Ian Moncrieff has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11961722
    Abstract: A method and apparatus are for controlling stress variation in a material layer formed via pulsed DC physical vapour deposition. The method includes the steps of providing a chamber having a target from which the material layer is formed and a substrate upon which the material layer is formable, and subsequently introducing a gas within the chamber. The method further includes generating a plasma within the chamber and applying a first magnetic field proximate the target to substantially localise the plasma adjacent the target. An RF bias is applied to the substrate to attract gas ions from the plasma toward the substrate and a second magnetic field is applied proximate the substrate to steer gas ions from the plasma to selective regions upon the material layer formed on the substrate.
    Type: Grant
    Filed: December 4, 2022
    Date of Patent: April 16, 2024
    Assignee: SPTS TECHNOLOGIES LIMITED
    Inventors: Anthony Wilby, Steve Burgess, Ian Moncrieff, Clive Widdicks, Scott Haymore, Rhonda Hyndman
  • Patent number: 11913109
    Abstract: A magnet assembly is disclosed for steering ions used in the formation of a material layer upon a substrate during a pulsed DC physical vapour deposition process. Apparatus and methods are also disclosed incorporating the assembly for controlling thickness variation in a material layer formed via pulsed DC physical vapour deposition. The magnet assembly comprises a magnetic field generating arrangement for generating a magnetic field proximate the substrate and means for rotating the ion steering magnetic field generating arrangement about an axis of rotation, relative to the substrate. The magnetic field generating arrangement comprises a plurality of magnets configured to an array which extends around the axis of rotation, wherein the array of magnets are configured to generate a varying magnetic field strength along a radial direction relative to the axis of rotation.
    Type: Grant
    Filed: August 15, 2019
    Date of Patent: February 27, 2024
    Assignee: SPTS TECHNOLOGIES LIMITED
    Inventors: Tony Wilby, Steve Burgess, Adrian Thomas, Rhonda Hyndman, Scott Haymore, Clive Widdicks, Ian Moncrieff
  • Publication number: 20240014018
    Abstract: A magnet assembly is disclosed for steering ions used in the formation of a material layer upon a substrate during a pulsed DC physical vapour deposition process. Apparatus and methods are also disclosed incorporating the assembly for controlling thickness variation in a material layer formed via pulsed DC physical vapour deposition. The magnet assembly comprises a magnetic field generating arrangement for generating a magnetic field proximate the substrate and means for rotating the ion steering magnetic field generating arrangement about an axis of rotation, relative to the substrate. The magnetic field generating arrangement comprises a plurality of magnets configured to an array which extends around the axis of rotation, wherein the array of magnets are configured to generate a varying magnetic field strength along a radial direction relative to the axis of rotation.
    Type: Application
    Filed: September 24, 2023
    Publication date: January 11, 2024
    Inventors: Tony WILBY, Steve BURGESS, Adrian THOMAS, Rhonda HYNDMAN, Scott HAYMORE, Clive WIDDICKS, Ian MONCRIEFF
  • Patent number: 11718908
    Abstract: A method of depositing a film on a substrate is provided. The method includes positioning the substrate on a substrate support in a chamber and depositing the film on the substrate using a DC magnetron sputtering process in which an electrical bias signal causes ions to bombard the substrate. The substrate support includes a central region surrounded by an edge region, the central region being raised with respect to the edge region, and the substrate is positioned on the central region so that a portion of the substrate overlays the edge region and is spaced apart therefrom.
    Type: Grant
    Filed: April 27, 2021
    Date of Patent: August 8, 2023
    Assignee: SPTS TECHNOLOGIES LIMITED
    Inventors: Scott Haymore, Amit Rastogi, Rhonda Hyndman, Steve Burgess, Ian Moncrieff
  • Publication number: 20230094699
    Abstract: A method and apparatus are for controlling stress variation in a material layer formed via pulsed DC physical vapour deposition. The method includes the steps of providing a chamber having a target from which the material layer is formed and a substrate upon which the material layer is formable, and subsequently introducing a gas within the chamber. The method further includes generating a plasma within the chamber and applying a first magnetic field proximate the target to substantially localise the plasma adjacent the target. An RF bias is applied to the substrate to attract gas ions from the plasma toward the substrate and a second magnetic field is applied proximate the substrate to steer gas ions from the plasma to selective regions upon the material layer formed on the substrate.
    Type: Application
    Filed: December 4, 2022
    Publication date: March 30, 2023
    Inventors: Anthony WILBY, Steve Burgess, Ian Moncrieff, Clive Widdicks, Scott Haymore, Rhonda Hyndman
  • Patent number: 11521840
    Abstract: A method and apparatus are for controlling stress variation in a material layer formed via pulsed DC physical vapour deposition. The method includes the steps of providing a chamber having a target from which the material layer is formed and a substrate upon which the material layer is formable, and subsequently introducing a gas within the chamber. The method further includes generating a plasma within the chamber and applying a first magnetic field proximate the target to substantially localise the plasma adjacent the target. An RF bias is applied to the substrate to attract gas ions from the plasma toward the substrate and a second magnetic field is applied proximate the substrate to steer gas ions from the plasma to selective regions upon the material layer formed on the substrate.
    Type: Grant
    Filed: February 20, 2018
    Date of Patent: December 6, 2022
    Assignee: SPTS Technologies Limited
    Inventors: Anthony Wilby, Steve Burgess, Ian Moncrieff, Clive Widdicks, Scott Haymore, Rhonda Hyndman
  • Publication number: 20210246545
    Abstract: A method of depositing a film on a substrate is provided. The method includes positioning the substrate on a substrate support in a chamber and depositing the film on the substrate using a DC magnetron sputtering process in which an electrical bias signal causes ions to bombard the substrate. The substrate support includes a central region surrounded by an edge region, the central region being raised with respect to the edge region, and the substrate is positioned on the central region so that a portion of the substrate overlays the edge region and is spaced apart therefrom.
    Type: Application
    Filed: April 27, 2021
    Publication date: August 12, 2021
    Inventors: SCOTT HAYMORE, AMIT RASTOGI, RHONDA HYNDMAN, STEVE BURGESS, IAN MONCRIEFF
  • Patent number: 11008651
    Abstract: A DC magnetron sputtering apparatus is for depositing a film on a substrate. The apparatus includes a chamber, a substrate support positioned within the chamber, a DC magnetron, and an electrical signal supply device for supplying an electrical bias signal that, in use, causes ions to bombard a substrate positioned on the substrate support. The substrate support includes a central region surrounded by an edge region, the central region being raised with respect to the edge region.
    Type: Grant
    Filed: April 4, 2017
    Date of Patent: May 18, 2021
    Assignee: SPTS TECHNOLOGIES LIMITED
    Inventors: Scott Haymore, Amit Rastogi, Rhonda Hyndman, Steve Burgess, Ian Moncrieff, Chris Kendal
  • Publication number: 20200090913
    Abstract: A magnet assembly is disclosed for steering ions used in the formation of a material layer upon a substrate during a pulsed DC physical vapour deposition process. Apparatus and methods are also disclosed incorporating the assembly for controlling thickness variation in a material layer formed via pulsed DC physical vapour deposition. The magnet assembly comprises a magnetic field generating arrangement for generating a magnetic field proximate the substrate and means for rotating the ion steering magnetic field generating arrangement about an axis of rotation, relative to the substrate. The magnetic field generating arrangement comprises a plurality of magnets configured to an array which extends around the axis of rotation, wherein the array of magnets are configured to generate a varying magnetic field strength along a radial direction relative to the axis of rotation.
    Type: Application
    Filed: August 15, 2019
    Publication date: March 19, 2020
    Inventors: TONY WILBY, STEVE BURGESS, ADRIAN THOMAS, RHONDA HYNDMAN, SCOTT HAYMORE, VLIVE WIDDICKS, IAN MONCRIEFF
  • Patent number: 10153135
    Abstract: An ICP plasma etching apparatus for etching a substrate includes at least one chamber, a substrate support positioned within the chamber, a plasma production device for producing a plasma for use in etching the substrate, and a protective structure which surrounds the substrate support so that, in use, a peripheral portion of the substrate is protected from unwanted deposition of material. The protective structure is arranged to be electrically biased and is formed from a metallic material so that metallic material can be sputtered from the protective structure onto an interior surface of the chamber to adhere particulate material to the interior surface.
    Type: Grant
    Filed: June 23, 2016
    Date of Patent: December 11, 2018
    Assignee: SPTS TECHNOLOGIES LIMITED
    Inventors: Anthony Paul Wilby, Stephen R Burgess, Ian Moncrieff, Paul Densley, Clive L Widdicks, Paul Rich, Adrian Thomas
  • Publication number: 20180308670
    Abstract: A method and apparatus are for controlling stress variation in a material layer formed via pulsed DC physical vapour deposition. The method includes the steps of providing a chamber having a target from which the material layer is formed and a substrate upon which the material layer is formable, and subsequently introducing a gas within the chamber. The method further includes generating a plasma within the chamber and applying a first magnetic field proximate the target to substantially localise the plasma adjacent the target. An RF bias is applied to the substrate to attract gas ions from the plasma toward the substrate and a second magnetic field is applied proximate the substrate to steer gas ions from the plasma to selective regions upon the material layer formed on the substrate.
    Type: Application
    Filed: February 20, 2018
    Publication date: October 25, 2018
    Inventors: ANTHONY WILBY, STEVE BURGESS, IAN MONCRIEFF, CLIVE WIDDICKS, SCOTT HAYMORE, RHONDA HYNDMAN
  • Patent number: 10029933
    Abstract: An integrated utility system (10) comprising; i) a power supply (12); and ii) a wastewater treatment system (20), wherein waste energy from the power supply (12) is utilized in the wastewater treatment system (20).
    Type: Grant
    Filed: October 8, 2007
    Date of Patent: July 24, 2018
    Inventors: Trevor Redvers Bridle, Ian Moncrieff
  • Patent number: 9957608
    Abstract: A composite shield assembly is for use in deposition apparatus defining a work piece location. The assembly includes a first shield element for position circumjacent the work piece location and a second shield element for extending around and carrying the first element. The thermal conductivity of the first element is greater than that of the second element, and the elements are arranged for intimate thermal contact.
    Type: Grant
    Filed: February 13, 2012
    Date of Patent: May 1, 2018
    Assignee: SPTS TECHNOLOGIES LIMITED
    Inventors: Clive Luca Widdicks, Ian Moncrieff
  • Publication number: 20170294294
    Abstract: A DC magnetron sputtering apparatus is for depositing a film on a substrate. The apparatus includes a chamber, a substrate support positioned within the chamber, a DC magnetron, and an electrical signal supply device for supplying an electrical bias signal that, in use, causes ions to bombard a substrate positioned on the substrate support. The substrate support includes a central region surrounded by an edge region, the central region being raised with respect to the edge region.
    Type: Application
    Filed: April 4, 2017
    Publication date: October 12, 2017
    Inventors: SCOTT HAYMORE, AMIT RASTOGI, RHONDA HYNDMAN, STEVE BURGESS, IAN MONCRIEFF, CHRIS KENDAL
  • Publication number: 20160379807
    Abstract: An ICP plasma etching apparatus for etching a substrate includes at least one chamber, a substrate support positioned within the chamber, a plasma production device for producing a plasma for use in etching the substrate, and a protective structure which surrounds the substrate support so that, in use, a peripheral portion of the substrate is protected from unwanted deposition of material. The protective structure is arranged to be electrically biased and is formed from a metallic material so that metallic material can be sputtered from the protective structure onto an interior surface of the chamber to adhere particulate material to the interior surface.
    Type: Application
    Filed: June 23, 2016
    Publication date: December 29, 2016
    Inventors: ANTHONY PAUL WILBY, STEPHEN R. BURGESS, IAN MONCRIEFF, PAUL DENSLEY, CLIVE L. WIDDICKS, PAUL RICH, ADRIAN THOMAS
  • Publication number: 20160240351
    Abstract: A plasma producing apparatus for plasma processing a substrate Includes a chamber having an interior surface, a plasma production device for producing an inductively coupled plasma within the chamber, a substrate support for supporting the substrate during plasma processing, and a Faraday shield disposed within the chamber for shielding at least part of the interior surface from material removed from the substrate by the plasma processing. The plasma production device includes an antenna and a RF power supply for supplying RF power to the antenna with a polarity which is alternated at a frequency of less than or equal to 1000 Hz.
    Type: Application
    Filed: February 5, 2016
    Publication date: August 18, 2016
    Inventors: STEPHEN R. BURGESS, ANTHONY PAUL WILBY, CLIVE L. WIDDICKS, IAN MONCRIEFF, P. DENSLEY
  • Publication number: 20130042812
    Abstract: A composite shield assembly is for use in deposition apparatus defining a work piece location. The assembly includes a first shield element for position circumjacent the work piece location and a second shield element for extending around and carrying the first element. The thermal conductivity of the first element is greater than that of the second element, and the elements are arranged for intimate thermal contact.
    Type: Application
    Filed: February 13, 2012
    Publication date: February 21, 2013
    Applicant: SPTS TECHNOLOGIES LIMITED
    Inventors: CLIVE Luca WIDDICKS, IAN MONCRIEFF
  • Publication number: 20100089809
    Abstract: An integrated utility system (10) comprising; i) a power supply (12); and ii) a wastewater treatment system (20), wherein waste energy from the power supply (12) is utilised in the wastewater treatment system (20).
    Type: Application
    Filed: October 8, 2007
    Publication date: April 15, 2010
    Inventors: Trevor Redvers Bridle, Ian Moncrieff
  • Publication number: 20040050690
    Abstract: A magnetic assembly (15) is mounted on a lead screw (12) on one side of a spunter target (14). A further lead screw (11) carries a counter weight (16). The lead screws can be rotated by a stepper motor (13) to adjust the lateral positions of assembly (15) and weight (16). The stepper motor and hence the assembly (15), can be rotated about a vertical axis by shaft (17) and motor (18) so that a magnetic field can be swept around the target (14). The position of the assembly (15) is varied in accordance with a process characteristic.
    Type: Application
    Filed: September 16, 2003
    Publication date: March 18, 2004
    Inventors: Gordon Robert Green, Robert Kenneth Trowell, Anthony William Barrass, Robert William Teagle, Ian Moncrieff, Stephen Robert Burgess
  • Patent number: 6531942
    Abstract: This invention relates to a method of cooling an immersed induction coil, such as an ionizing coil used in a vacuum processing chamber. The coil 10 may comprise a coiled hollow tube 11 through which coolant can flow when pumped by a pump 13. A valve 16 is provided so that air can be passed through the tube in either direction and the direction of flow is controlled by a controller 19, which acts on the valve 16. The rate of switching of the valve 16 can be determined by a process condition or by monitoring the temperature of the downstream coolant and/or the coil.
    Type: Grant
    Filed: April 16, 2001
    Date of Patent: March 11, 2003
    Assignee: Trikon Holdings Limited
    Inventors: Ian Moncrieff, Clive Luca Widdicks