Patents by Inventor IAN RUSSELL BROWNE

IAN RUSSELL BROWNE has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11908992
    Abstract: Methods and systems for forming electrochemical cells are provided. An electrochemical cell may be provided, with the electrochemical cell including a first electrode, a second electrode, a separator between the first electrode and the second electrode, and an electrolyte. At least the first electrode is a silicon-dominant electrode. A formation process may be used for the electrochemical cell, with the processing including at least a charge step that includes providing a formation charge current at greater than about 1C to the electrochemical cell, where providing the formation charge current includes charging to a partial formation.
    Type: Grant
    Filed: April 18, 2022
    Date of Patent: February 20, 2024
    Assignee: ENEVATE CORPORATION
    Inventors: Benjamin Yong Park, Ian Russell Browne, Heidi Leighette Anderson
  • Patent number: 11631841
    Abstract: Methods of preparing an electrode material can include providing silicon particles, forming a mixture comprising the silicon particles dispersed in a solvent, and forming a suspension by adding metal alkoxide or metal aryloxide to the mixture. The methods can also include evaporating the solvent in the suspension to form metal alkoxide or metal aryloxide coated silicon particles. The methods can further include heating the coated silicon particles to form metal oxide coated silicon particles.
    Type: Grant
    Filed: December 20, 2019
    Date of Patent: April 18, 2023
    Assignee: Enevate Corporation
    Inventors: Liwen Ji, Rahul R. Kamath, Ian Russell Browne, Benjamin Yong Park
  • Patent number: 11605806
    Abstract: Methods of forming a composite material film can include providing a layer comprising a carbon precursor and silicon particles on a sacrificial substrate. The methods can also include pyrolysing the carbon precursor to convert the precursor into one or more types of carbon phases to form the composite material film, whereby the sacrificial substrate has a char yield of about 10% or less.
    Type: Grant
    Filed: September 15, 2021
    Date of Patent: March 14, 2023
    Assignee: ENEVATE CORPORATION
    Inventors: Ian Russell Browne, Rahul R. Kamath, Monika Chhorng, Benjamin Yong Park
  • Patent number: 11548991
    Abstract: Methods of forming a composite material film can include providing a mixture comprising a precursor and silane-treated silicon particles. The methods can also include pyrolysing the mixture to convert the precursor into one or more carbon phases to form the composite material film with the silicon particles distributed throughout the composite material film.
    Type: Grant
    Filed: February 10, 2021
    Date of Patent: January 10, 2023
    Assignee: Enevate Corporation
    Inventors: Ian Russell Browne, Liwen Ji, Rahul R. Kamath, Monika Chhorng
  • Publication number: 20220285670
    Abstract: Methods of forming electrochemical cells are described. In some implementations, the method can include providing an electrochemical cell having an electrode including electrochemically active material with at least about 20% to about 100% by weight of silicon. The method can include charging the electrochemical cell by providing a formation charge current at about 1 C or greater to the electrochemical cell. The method can also include discharging the electrochemical cell. In various implementations, substantially no rest of greater than about 5 minutes occurs between charging and discharging.
    Type: Application
    Filed: January 22, 2020
    Publication date: September 8, 2022
    Inventors: Benjamin Yong Park, Ian Russell Browne, Heidi Leighette Anderson
  • Publication number: 20220238910
    Abstract: Methods and systems for forming electrochemical cells are provided. An electrochemical cell may be provided, with the electrochemical cell including a first electrode, a second electrode, a separator between the first electrode and the second electrode, and an electrolyte. At least the first electrode is a silicon-dominant electrode. A formation process may be used for the electrochemical cell, with the processing including at least a charge step that includes providing a formation charge current at greater than about 1C to the electrochemical cell, where providing the formation charge current includes charging to a partial formation.
    Type: Application
    Filed: April 18, 2022
    Publication date: July 28, 2022
    Inventors: Benjamin Yong Park, Ian Russell Browne, Heidi Leighette Anderson
  • Patent number: 11380890
    Abstract: Silicon particles for active materials and electro-chemical cells are provided. The active materials comprising silicon particles described herein can be utilized as an electrode material for a battery. In certain embodiments, the composite material includes greater than 0% and less than about 90% by weight silicon particles, the silicon particles having an average particle size between about 10 nm and about 40 ?m, wherein the silicon particles have surface coatings comprising silicon carbide or a mixture of carbon and silicon carbide, and greater than 0% and less than about 90% by weight of one or more types of carbon phases, wherein at least one of the one or more types of carbon phases is a substantially continuous phase.
    Type: Grant
    Filed: January 16, 2020
    Date of Patent: July 5, 2022
    Assignee: Enevate Corporation
    Inventors: Wei Wang, Benjamin Yong Park, Ian Russell Browne
  • Patent number: 11309580
    Abstract: Methods of forming electrochemical cells are described. In some embodiments, the method can include providing an electrochemical cell having an electrode with at least about 20% to about 99% by weight of silicon. The method can include providing a formation charge current at greater than about 1C to the electrochemical cell. Alternatively or additionally, the method can include providing a formation charge current at a substantially constant charge voltage to the electrochemical cell.
    Type: Grant
    Filed: August 19, 2020
    Date of Patent: April 19, 2022
    Assignee: ENEVATE CORPORATION
    Inventors: Benjamin Yong Park, Ian Russell Browne, Heidi Leighette Anderson
  • Publication number: 20220085356
    Abstract: Silicon particles for active materials and electro-chemical cells are provided. The active materials comprising silicon particles described herein can be utilized as an electrode material for a battery. In certain embodiments, the composite material includes greater than 0% and less than about 90% by weight silicon particles, the silicon particles having an average particle size between about 10 nm and about 40 ?m, wherein the silicon particles have surface coatings comprising silicon carbide or a mixture of carbon and silicon carbide, and greater than 0% and less than about 90% by weight of one or more types of carbon phases, wherein at least one of the one or more types of carbon phases is a substantially continuous phase.
    Type: Application
    Filed: January 16, 2020
    Publication date: March 17, 2022
    Inventors: Wei Wang, Benjamin Yong Park, Ian Russell Browne
  • Publication number: 20220006067
    Abstract: Methods of forming a composite material film can include providing a layer comprising a carbon precursor and silicon particles on a sacrificial substrate. The methods can also include pyrolysing the carbon precursor to convert the precursor into one or more types of carbon phases to form the composite material film, whereby the sacrificial substrate has a char yield of about 10% or less.
    Type: Application
    Filed: September 15, 2021
    Publication date: January 6, 2022
    Inventors: Ian Russell Browne, Rahul R. Kamath, Monika Chhorng, Benjamin Yong Park
  • Patent number: 11152604
    Abstract: Methods of forming a composite material film can include providing a layer comprising a carbon precursor and silicon particles on a sacrificial substrate. The methods can also include pyrolysing the carbon precursor to convert the precursor into one or more types of carbon phases to form the composite material film, whereby the sacrificial substrate has a char yield of about 10% or less.
    Type: Grant
    Filed: June 3, 2019
    Date of Patent: October 19, 2021
    Assignee: ENEVATE CORPORATION
    Inventors: Ian Russell Browne, Rahul R. Kamath, Monika Chhorng, Benjamin Yong Park
  • Publication number: 20210226196
    Abstract: Methods of forming electrochemical cells are described. In some implementations, the method can include providing an electrochemical cell having an electrode including electrochemically active material with at least about 20% to about 100% by weight of silicon. The method can include charging the electrochemical cell by providing a formation charge current at about 1 C or greater to the electrochemical cell. The method can also include discharging the electrochemical cell. In various implementations, substantially no rest of greater than about 5 minutes occurs between charging and discharging.
    Type: Application
    Filed: January 22, 2020
    Publication date: July 22, 2021
    Inventors: Benjamin Yong Park, Ian Russell Browne, Heidi Leighette Anderson
  • Publication number: 20210193987
    Abstract: Methods of preparing an electrode material can include providing silicon particles, forming a mixture comprising the silicon particles dispersed in a solvent, and forming a suspension by adding metal alkoxide or metal aryloxide to the mixture. The methods can also include evaporating the solvent in the suspension to form metal alkoxide or metal aryloxide coated silicon particles. The methods can further include heating the coated silicon particles to form metal oxide coated silicon particles.
    Type: Application
    Filed: December 20, 2019
    Publication date: June 24, 2021
    Inventors: Liwen Ji, Rahul R. Kamath, Ian Russell Browne, Benjamin Yong Park
  • Patent number: 11028242
    Abstract: Methods of forming a composite material film can include providing a mixture comprising a precursor and silane-treated silicon particles. The methods can also include pyrolysing the mixture to convert the precursor into one or more carbon phases to form the composite material film with the silicon particles distributed throughout the composite material film.
    Type: Grant
    Filed: June 3, 2019
    Date of Patent: June 8, 2021
    Assignee: ENEVATE CORPORATION
    Inventors: Ian Russell Browne, Liwen Ji, Rahul R. Kamath, Monika Chhorng
  • Publication number: 20210163699
    Abstract: Methods of forming a composite material film can include providing a mixture comprising a precursor and silane-treated silicon particles. The methods can also include pyrolysing the mixture to convert the precursor into one or more carbon phases to form the composite material film with the silicon particles distributed throughout the composite material film.
    Type: Application
    Filed: February 10, 2021
    Publication date: June 3, 2021
    Inventors: Ian Russell Browne, Liwen Ji, Rahul R. Kamath, Monika Chhorng
  • Publication number: 20200381711
    Abstract: Methods of forming a composite material film can include providing a mixture comprising a carbon precursor and silicon particles. The methods can also include pyrolysing the carbon precursor to convert the precursor into one or more types of carbon phases to form the composite material film such that the precursor has a char yield of greater than about 0% to about 60% and the composite material film comprises the silicon particles at about 90% to about 99% by weight.
    Type: Application
    Filed: June 3, 2019
    Publication date: December 3, 2020
    Inventors: Rahul R. Kamath, Giulia Canton, Ian Russell Browne
  • Publication number: 20200381703
    Abstract: Methods of forming a composite material film can include providing a layer comprising a carbon precursor and silicon particles on a sacrificial substrate. The methods can also include pyrolysing the carbon precursor to convert the precursor into one or more types of carbon phases to form the composite material film, whereby the sacrificial substrate has a char yield of about 10% or less.
    Type: Application
    Filed: June 3, 2019
    Publication date: December 3, 2020
    Inventors: Ian Russell Browne, Rahul R. Kamath, Monika Chhorng, Benjamin Yong Park
  • Publication number: 20200381770
    Abstract: Methods of forming electrochemical cells are described. In some embodiments, the method can include providing an electrochemical cell having an electrode with at least about 20% to about 99% by weight of silicon. The method can include providing a formation charge current at greater than about 1C to the electrochemical cell. Alternatively or additionally, the method can include providing a formation charge current at a substantially constant charge voltage to the electrochemical cell.
    Type: Application
    Filed: August 19, 2020
    Publication date: December 3, 2020
    Inventors: Benjamin Yong Park, Ian Russell Browne, Heidi Leighette Anderson
  • Publication number: 20200377678
    Abstract: Methods of forming a composite material film can include providing a mixture comprising a precursor and silane-treated silicon particles. The methods can also include pyrolysing the mixture to convert the precursor into one or more carbon phases to form the composite material film with the silicon particles distributed throughout the composite material film.
    Type: Application
    Filed: June 3, 2019
    Publication date: December 3, 2020
    Inventors: Ian Russell Browne, Liwen Ji, Rahul R. Kamath, Monika Chhorng
  • Patent number: 10763538
    Abstract: Methods of forming electrochemical cells are described. In some embodiments, the method can include providing an electrochemical cell having an electrode with at least about 20% to about 99% by weight of silicon. The method can include providing a formation charge current at greater than about 1 C to the electrochemical cell. Alternatively or additionally, the method can include providing a formation charge current at a substantially constant charge voltage to the electrochemical cell.
    Type: Grant
    Filed: May 31, 2018
    Date of Patent: September 1, 2020
    Assignee: Enevate Corporation
    Inventors: Benjamin Yong Park, Ian Russell Browne, Heidi Leighette Anderson