Abstract: An X-ray tube is provided. The X-ray tube includes a bearing configured to couple to an anode. The bearing includes a stationary member, a rotary member configured to rotate with respect to the stationary member during operation of the X-ray tube, and a support feature configured to minimize bending moment along a surface of the stationary member to reduce deflection of the stationary member relative to the rotary member due to radial loads during operation of the X-ray tube.

Abstract: An X-ray tube is provided. The X-ray tube includes a bearing configured to couple to an anode. The bearing includes a stationary member, a rotary member configured to rotate with respect to the stationary member during operation of the X-ray tube, and a support feature configured to minimize bending moment along a surface of the stationary member to reduce deflection of the stationary member relative to the rotary member due to radial loads during operation of the X-ray tube.

Abstract: A structure and method of operation of a journal bearing is disclosed that minimizes contact of the shaft with the sleeve during start up and slow down of the rotation of the shaft relative to the sleeve, or vice versa. The bearing assembly includes a gravitational load reduction mechanism with magnets disposed on the sleeve and on the shaft in alignment with one another. The magnet(s) on the shaft interacts with the magnet(s) disposed on the sleeve to provide a force against the pressure of the shaft towards the sleeve generated by gravity acting on the rotating component. The magnets enable centering of the rotating component within the stationary component during low rotation and non-rotation. This prevents rubbing of the rotating journal bearing component surfaces, e.g., sleeve, against the stationary journal bearing component, e.g., shaft, during assembly, ramp-up, and coast-down when the journal bearing fluid provides minimal or no bearing centering capability.

Abstract: A ring seal is engaged with a liquid metal bearing assembly and operates to contain metal fluid lubricant leaking through the primary compression seals of a liquid metal bearing to prevent the fluid from entering the high voltage space within the x-ray tube and causing high voltage instability. The ring seal engages the existing configuration for the bearing assembly without deforming the bearing, including effects of thermal expansion and inertial body forces, thus maintaining the tight tolerances for the proper operation of the component parts of the bearing structure. The ring seal retains the leaking liquid metal within the ring seal regardless of the operating state and/or condition of the bearing assembly, such as during operating conditions. i.e., rotation of the bearing assembly or gantry, and non-operating conditions, e.g., shipping and stand-by, and regardless of the corresponding pressures and their locations exerted on the ring seal by the liquid metal.

Abstract: A structure and associated method for forming a liquid metal or spiral groove bearing assembly for an x-ray tube is illustrated that utilizes a unitary sleeve and a thrust ring or seal each formed of a weldable, non-refractory material. The sleeve and the thrust seal are welded to one another to provide an improved construction for minimizing leaks of the liquid metal bearing fluid. The structure of the sleeve and the thrust seal are formed with deformation restricting features that maintain the integrity of the bearing surfaces of the assembly when the thrust seal is secured within the sleeve and welded thereto to form the bearing assembly.

Abstract: An X-ray tube is provided. The X-ray tube includes a bearing configured to couple to an anode. The bearing includes a stationary member, a rotary member configured to rotate with respect to the stationary member during operation of the X-ray tube, and a support feature configured to minimize bending moment along a surface of the stationary member to reduce deflection of the stationary member relative to the rotary member due to radial loads during operation of the X-ray tube.

Abstract: Various methods and systems are provided for providing coatings and textures to surfaces of a bearing assembly in an x-ray system to control the wettability of the surfaces when components of the bearing assembly rotate during operation of the x-ray system. A lubricant is disposed in a gap formed between a shaft and a sleeve of the bearing assembly such that textured and coated surfaces of the shaft and sleeve alter wetting properties between the lubricant and surfaces. The coatings and textures can be wetting or anti-wetting to further enhance control over the behavior of the lubricant.

Abstract: The present disclosure is directed towards the prevention of high voltage instabilities within X-ray tubes. For example, in one embodiment, an X-ray tube is provided. The X-ray tube generally includes a stationary member, and a rotary member configured to rotate with respect to the stationary member during operation of the X-ray tube. The X-ray tube also includes a liquid metal bearing material disposed in a space between the shaft and the sleeve, a seal disposed adjacent to the space to seal the liquid metal bearing material in the space, and an enhanced surface area material disposed on a side of the seal axially opposite the space and configured to trap within the enhanced surface area material liquid metal bearing material that escapes the seal.

Abstract: A structure and associated method for forming a liquid metal or spiral groove bearing assembly for an x-ray tube is illustrated that utilizes a unitary sleeve and a thrust ring or seal each formed of a weldable, non-refractory material. The sleeve and the thrust seal are welded to one another to provide an improved construction for minimizing leaks of the liquid metal bearing fluid. The structure of the sleeve and the thrust seal are formed with deformation restricting features that maintain the integrity of the bearing surfaces of the assembly when the thrust seal is secured within the sleeve and welded thereto to form the bearing assembly.

Abstract: Various methods and systems are provided for providing coatings and textures to surfaces of a bearing assembly in an x-ray system to control the wettability of the surfaces when components of the bearing assembly rotate during operation of the x-ray system. A lubricant is disposed in a gap formed between a shaft and a sleeve of the bearing assembly such that textured and coated surfaces of the shaft and sleeve alter wetting properties between the lubricant and surfaces. The coatings and textures can be wetting or anti-wetting to further enhance control over the behavior of the lubricant.

Abstract: A bearing assembly is disclosed that includes a sleeve having an opening formed therein and a shaft positioned within the opening of the sleeve such that a gap is formed between an inner surface of the sleeve and an outer surface of the shaft. A lubricant is disposed in the gap and a plurality of grooves are formed on at least one of the outer surface of the shaft and the inner surface of the sleeve. An anti-wetting coating is disposed on the at least one of the outer surface of the shaft and the inner surface of the sleeve between adjacent grooves of the plurality of grooves.

Abstract: The present disclosure is directed towards the prevention of high voltage instabilities within X-ray tubes. For example, in one embodiment, an X-ray tube is provided. The X-ray tube generally includes a stationary member, and a rotary member configured to rotate with respect to the stationary member during operation of the X-ray tube. The X-ray tube also includes a liquid metal bearing material disposed in a space between the shaft and the sleeve, a seal disposed adjacent to the space to seal the liquid metal bearing material in the space, and an enhanced surface area material disposed on a side of the seal axially opposite the space and configured to trap within the enhanced surface area material liquid metal bearing material that escapes the seal.

Abstract: A bearing assembly is disclosed that includes a sleeve having an opening formed therein and a shaft positioned within the opening of the sleeve such that a gap is formed between an inner surface of the sleeve and an outer surface of the shaft. A lubricant is disposed in the gap and a plurality of grooves are formed on at least one of the outer surface of the shaft and the inner surface of the sleeve. An anti-wetting coating is disposed on the at least one of the outer surface of the shaft and the inner surface of the sleeve between adjacent grooves of the plurality of grooves.

Abstract: An x-ray tube includes a cathode adapted to emit electrons, a bearing assembly comprising a rotatable shaft having a rotor hub, a target assembly attached to the rotatable shaft and positioned to receive the emitted electrons in order to generate x-rays therefrom, a rotor attached to the rotor hub at an attachment face, wherein the attachment face comprises a first material compressed against a second material, and a first anti-wear coating attached to one of the first material and the second material and positioned between the first material and the second material.

Abstract: The present disclosure is directed towards the prevention of high voltage instabilities within X-ray tubes. For example, in one embodiment, an X-ray tube is provided. The X-ray tube generally includes a stationary member, and a rotary member configured to rotate with respect to the stationary member during operation of the X-ray tube. The X-ray tube also includes a liquid metal bearing material disposed in a space between the shaft and the sleeve, a seal disposed adjacent to the space to seal the liquid metal bearing material in the space, and an enhanced surface area material disposed on a side of the seal axially opposite the space and configured to trap within the enhanced surface area material liquid metal bearing material that escapes the seal.

Abstract: The embodiments disclosed herein relate to the thermal regulation of components within an X-ray tube, and more specifically to heat transfer between the anode and the rotary mechanism to which the anode is attached. For example, in one embodiment, an X-ray tube is provided. The X-ray tube generally includes a fixed shaft, a rotating bearing sleeve disposed about the fixed shaft and configured to rotate with respect to the fixed shaft via a rotary bearing, an electron beam target disposed about the bearing sleeve and configured to rotate with the bearing sleeve, and a thermally conductive, deformable metallic gasket disposed between the target and the bearing sleeve and configured to conduct heat between the target and the bearing sleeve in operation.

Abstract: A component for introducing disturbances into the magnetic field of an asynchronous motor by altering a reluctance of the motor is disclosed. An asynchronous motor is provided that includes a stator having a plurality of windings that is configured to generate a rotating magnetic field when a current is provided to the plurality of windings. The asynchronous motor also includes a rotor positioned within the stator configured to rotate relative thereto responsive to the rotating magnetic field and a component separate from the stator and the rotor that is positioned within the rotating magnetic field, with the component being configured to alter a magnetic reluctance of the rotor so as create a disturbance in the rotating magnetic field.

Abstract: The present embodiments relate to active thermal control of X-ray tubes. In one embodiment, a system includes an X-ray tube having an electron beam target, a rotary bearing supporting the target in rotation, and a coolant flow passage, at least a portion of the coolant flow passage being disposed in the center of the rotary bearing, and the coolant flow passage is configured to receive a coolant. The system also includes a coolant circulating system coupled to the coolant flow passage and configured to circulate the coolant thorough the coolant flow passage, and a control circuit coupled to the coolant circulating system and the rotary bearing, the control circuit being configured to control heat flow between components of the X-ray tube by regulating extraction of heat from the X-ray tube via the coolant and by regulating a rotation rate of the rotary bearing.

Abstract: The embodiments disclosed herein relate to the thermal regulation of components within an X-ray tube, and more specifically to heat transfer between the anode and the rotary mechanism to which the anode is attached. For example, in one embodiment, an X-ray tube is provided. The X-ray tube generally includes a fixed shaft, a rotating bearing sleeve disposed about the fixed shaft and configured to rotate with respect to the fixed shaft via a rotary bearing, an electron beam target disposed about the bearing sleeve and configured to rotate with the bearing sleeve, and a thermally conductive, deformable metallic gasket disposed between the target and the bearing sleeve and configured to conduct heat between the target and the bearing sleeve in operation.

Abstract: The present disclosure is directed towards the prevention of high voltage instabilities within X-ray tubes. For example, in one embodiment, an X-ray tube is provided. The X-ray tube generally includes a stationary member, and a rotary member configured to rotate with respect to the stationary member during operation of the X-ray tube. The X-ray tube also includes a liquid metal bearing material disposed in a space between the shaft and the sleeve, a seal disposed adjacent to the space to seal the liquid metal bearing material in the space, and an enhanced surface area material disposed on a side of the seal axially opposite the space and configured to trap within the enhanced surface area material liquid metal bearing material that escapes the seal.