Patents by Inventor Ib Dybkjær

Ib Dybkjær has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10549991
    Abstract: The present disclosure relates to a process plant and a process for production of a hydrogen rich gas, comprising the steps of (a) directing an amount of a synthesis gas comprising at least 15%, 50% or 80% on dry basis of CO and H2 in combination, a gas comprising steam, and a recycled intermediate product gas to be combined into a first reactor feed gas, (b) directing said first reactor feed gas to contact a first material catalytically active in water gas shift reaction, producing an intermediate product gas, (c) splitting said intermediate product gas in the recycled intermediate product gas and a remaining intermediate product gas, (d) combining said remaining intermediate product gas with a further amount of synthesis gas forming a second reactor feed gas, (e) directing said second reactor feed gas to contact a second material catalytically active in the water gas shift reaction, producing a product gas, characterized in the H2O:CO ratio in said first reactor feed gas being from 0.5 to 2.
    Type: Grant
    Filed: February 26, 2016
    Date of Patent: February 4, 2020
    Assignee: HALDOR TOPSØE A/S4
    Inventors: Christian Wix, Ib Dybkjær, Rasmus Trane-Restrup
  • Patent number: 10093541
    Abstract: Process for the production of synthesis gas by catalytic steam reforming of a hydrocarbon containing feedstock in parallel in an autothermal steam reformer and heat exchange reformer, the heat for the steam reforming reactions in the heat exchange reformer being provided by indirect heat exchange with the combined effluent of the heat exchange reformer and a portion of the autothermal steam reformer.
    Type: Grant
    Filed: February 27, 2015
    Date of Patent: October 9, 2018
    Assignee: Haldor Topsoe A/S
    Inventors: Kim Aasberg-Petersen, Ib Dybkjær
  • Patent number: 9890098
    Abstract: Process for the production of a synthesis gas for use in the production of chemical compounds from a hydrocarbon feed stock containing higher hydrocarbons comprising the steps of: (a) in a pre-reforming stage pre-reforming the feed stock with steam to a pre-reformed gas containing methane, hydrogen, carbon monoxide and carbon dioxide; and (b) cooling the pre-reformed gas to below its dewpoint and removing condensed water; and (c) reducing the amount of carbon dioxide the in the pre-reformed gas from step (b) to obtain a module of (H2?CO2)/(CO+CO2) of between 1.0 and 3.8 in the pre-reformed gas.
    Type: Grant
    Filed: December 11, 2014
    Date of Patent: February 13, 2018
    Assignee: Haldor Topsoe A/S
    Inventors: Christian Wix, Ib Dybkjaer
  • Publication number: 20170355601
    Abstract: The present disclosure relates to a process plant and a process for production of a hydrogen rich gas, comprising the steps of (a) directing an amount of a synthesis gas comprising at least 15%, 50% or 80% on dry basis of CO and H2 in combination, a gas comprising steam, and a recycled intermediate product gas to be combined into a first reactor feed gas, (b) directing said first reactor feed gas to contact a first material catalytically active in water gas shift reaction, producing an intermediate product gas, (c) splitting said intermediate product gas in the recycled intermediate product gas and a remaining intermediate product gas, (d) combining said remaining intermediate product gas with a further amount of synthesis gas forming a second reactor feed gas, (e) directing said second reactor feed gas to contact a second material catalytically active in the water gas shift reaction, producing a product gas, characterized in the H2O:CO ratio in said first reactor feed gas being from 0.5 to 2.
    Type: Application
    Filed: February 26, 2016
    Publication date: December 14, 2017
    Inventors: Christian WIX, Ib DYBKJÆR, Rasmus TRANE-RESTRUP
  • Patent number: 9828246
    Abstract: The invention relates to a process for the production of liquid hydrocarbons by Fischer-Tropsch synthesis in which the reforming section of the plant comprises a process line comprising autothermal reforming (ATR) (5) or catalytic partial oxidation (CPO), and a separate process line comprising steam methane reforming (SMR) (8).
    Type: Grant
    Filed: February 26, 2015
    Date of Patent: November 28, 2017
    Assignee: Haldor Topsoe A/S
    Inventors: Ib Dybkjær, Kim Aasberg-Petersen
  • Publication number: 20170197894
    Abstract: The present application relates to a process comprising the steps of—providing a purge stream from a synthesis section,—preheating at least part of said purge stream,—adding steam to the preheated purge stream to obtain a first mixed stream,—passing the first mixed stream through a shift conversion step thereby obtaining a conversion product stream,—passing at least part of the conversion product stream through a H2 separation step producing a H2 enriched stream and a H2 depleted waste stream, and —returning at least part of said H2 enriched stream to and/or upstream the synthesis section.
    Type: Application
    Filed: April 24, 2015
    Publication date: July 13, 2017
    Applicant: Haldor Topsøes A/S
    Inventor: Ib DYBKJÆR
  • Publication number: 20170073227
    Abstract: The invention relates to a process for the production of liquid hydrocarbons by Fischer-Tropsch synthesis in which the reforming section of the plant comprises a process line comprising autothermal reforming (ATR) (5) or catalytic partial oxidation (CPO), and a separate process line comprising steam methane reforming (SMR) (8).
    Type: Application
    Filed: February 26, 2015
    Publication date: March 16, 2017
    Applicant: Haldor Topsøe A/S
    Inventors: Ib Dybkjær, Kim Aasberg-Petersen
  • Publication number: 20170066651
    Abstract: Process for the production of synthesis gas by catalytic steam reforming of a hydrocarbon containing feedstock in parallel in an autothermal steam reformer and heat exchange reformer, the heat for the steam reforming reactions in the heat exchange reformer being provided by indirect heat exchange with the combined effluent of the heat exchange reformer and a portion of the autothermal steam reformer.
    Type: Application
    Filed: February 27, 2015
    Publication date: March 9, 2017
    Applicant: Haldor Topsøe A/S
    Inventors: Kim Aasberg-Petersen, Ib Dybkjær
  • Publication number: 20160304424
    Abstract: Process for the production of a synthesis gas for use in the production of chemical compounds from a hydrocarbon feed stock containing higher hydrocarbons comprising the steps of: (a) in a pre-reforming stage pre-reforming the feed stock with steam to a pre-reformed gas containing methane, hydrogen, carbon monoxide and carbon dioxide; and (b) cooling the pre-reformed gas to below its dewpoint and removing condensed water; and (c) reducing the amount of carbon dioxide the in the pre-reformed gas from step (b) to obtain a module of (H2—CO2)/(CO+CO2) of between 1.0 and 3.8 in the pre-reformed gas.
    Type: Application
    Filed: December 11, 2014
    Publication date: October 20, 2016
    Applicant: Haldor Topsøe A/S
    Inventors: CHRISTIAN WIX, Ib Dybkjaer
  • Publication number: 20150259202
    Abstract: The invention relates to a process for the production of synthesis gas from tail gas including autothermal reforming and shifting a portion of autothermally reformed process gas in order to produce a product stream of synthesis gas richer in carbon monoxide.
    Type: Application
    Filed: October 10, 2013
    Publication date: September 17, 2015
    Applicant: Haldor Topsøe A/S
    Inventors: Ib Dybkjær, Rachid Mabrouk, Kim Aasberg-Petersen, Christian Niels Schjødt
  • Patent number: 8889089
    Abstract: A process for a reduction in the amount of sulphur compounds, hydrogen cyanide, formic acid and formic acid derivatives in synthesis gas comprising these compounds, the process comprising contacting the synthesis gas with a sulphur absorbent comprising material and thereafter with a catalyst comprising one or more metals selected from the group consisting of silver, gold, copper, palladium, platinum and their mixtures and supported on a carrier comprising at least one of the oxides of scandium, yttrium, lanthanum, cerium, titanium, zirconium, aluminum, zinc, chromium and molybdenum.
    Type: Grant
    Filed: October 23, 2008
    Date of Patent: November 18, 2014
    Assignee: Haldor Topsoe A/S
    Inventors: Kim Aasberg-Petersen, Ib Dybkjaer, Poul Erik Højlund Nielsen
  • Patent number: 8623303
    Abstract: A process for the catalytic removal of hydrogen cyanide, formic acid and formic acid derivatives from synthesis gas comprising these compounds, carbon monoxide and hydrogen, the process comprising contacting the synthesis gas with a catalyst comprising one or more metals selected from the group consisting of silver, gold, copper, palladium, platinum and their mixtures and supported on a carrier comprising at least one of the oxides of scandium, yttrium, lanthanum, cerium, titanium, zirconium, aluminum, zinc, chromium and molybdenum.
    Type: Grant
    Filed: April 18, 2007
    Date of Patent: January 7, 2014
    Assignee: Haldor Topsoe A/S
    Inventors: Karsten Pedersen, Poul Erik Højlund Nielsen, Ib Dybkjær, Jesper Nerlov
  • Patent number: 8106102
    Abstract: A process (10) for the preparation and conversion of synthesis gas includes reforming a feed gas (34) comprising methane in a reforming stage (18) to produce synthesis gas (46) which includes hydrogen and carbon monoxide. Some of the hydrogen and carbon monoxide is converted to a Fischer-Tropsch product (48) in a Fischer-Tropsch hydrocarbon synthesis stage (24). A tail gas (52), including unreacted hydrogen and carbon monoxide, methane and carbon dioxide, is separated from the Fischer-Tropsch product (48). In a tail gas treatment stage (28,30), the tail gas (52) is treated by reforming the methane in the tail gas (52) with steam (66) and removing carbon dioxide to produce a hydrogen rich gas (56). The tail gas treatment stage (28,30) may be either a combined tail gas treatment stage (28,30) or a composite tail gas treatment stage. The carbon dioxide from the tail gas treatment stage (28,30) is fed to the reforming stage (18).
    Type: Grant
    Filed: June 14, 2006
    Date of Patent: January 31, 2012
    Assignees: Sasol Technology (Proprietary) Limited, Haldor Topsøe A/S
    Inventors: Andre Peter Steynberg, Ib Dybkjaer, Kim Aasberg-Petersen
  • Publication number: 20100311848
    Abstract: A process for a reduction in the amount of sulphur compounds, hydrogen cyanide, formic acid and formic acid derivatives in synthesis gas comprising these compounds, the process comprising contacting the synthesis gas with a sulphur absorbent comprising material and thereafter with a catalyst comprising one or more metals selected from the group consisting of silver, gold, copper, palladium, platinum and their mixtures and supported on a carrier comprising at least one of the oxides of scandium, yttrium, lanthanum, cerium, titanium, zirconium, aluminium, zinc, chromium and molybdenum.
    Type: Application
    Filed: October 23, 2008
    Publication date: December 9, 2010
    Inventors: Kim Aasberg-Petersen, Ib Dybkjaer, Poul Erik Højlund Nielsen
  • Patent number: 7717971
    Abstract: Process and system for the production of synthesis gas from a hydrocarbon feed stock comprising the steps of endothermic and/or adiabatic catalytic steam reforming and autothermal steam reforming in series, wherein the steam reforming is carried out in one or more endothermic stages in series or in one or more adiabatic steam reforming stages in series with intermediate heating of feed stock gas leaving the adiabatic reforming stages and wherein carbon monoxide containing gas characterised by having a molar ratio of hydrogen to carbon of less than 4.5 is added prior to at least one of the endothermic or adiabatic steam reforming stages and/or prior to the autothermal steam reforming step.
    Type: Grant
    Filed: June 6, 2007
    Date of Patent: May 18, 2010
    Assignee: Haldor Topsoe A/S
    Inventors: Kim Aasberg-Petersen, Ib Dybkjær, Peter Seier Christensen, Thomas Rostrup-Nielsen, Niels Erikstrup, Jens-Henrik Bak Hansen
  • Publication number: 20090186952
    Abstract: A process (10) for the preparation and conversion of synthesis gas includes reforming a feed gas (34) comprising methane in a reforming stage (18) to produce synthesis gas (46) which includes hydrogen and carbon monoxide. Some of the hydrogen and carbon monoxide is converted to a Fischer-Tropsch product (48) in a Fischer-Tropsch hydrocarbon synthesis stage (24). A tail gas (52), including unreacted hydrogen and carbon monoxide, methane and carbon dioxide, is separated from the Fischer-Tropsch product (48). In a tail gas treatment stage (28,30), the tail gas (52) is treated by reforming the methane in the tail gas (52) with steam (66) and removing carbon dioxide to produce a hydrogen rich gas (56). The tail gas treatment stage (28,30) may be either a combined tail gas treatment stage (28,30) or a composite tail gas treatment stage. The carbon dioxide from the tail gas treatment stage (28,30) is fed to the reforming stage (18).
    Type: Application
    Filed: June 14, 2006
    Publication date: July 23, 2009
    Inventors: Andre Peter Steynberg, Ib Dybkjaer, Kim Aasberg-Petersen
  • Publication number: 20090074643
    Abstract: A process for the catalytic removal of hydrogen cyanide, formic acid and formic acid derivatives from synthesis gas comprising these compounds, carbon monoxide and hydrogen, the process comprising contacting the synthesis gas with a catalyst comprising one or more metals selected from the group consisting of silver, gold, copper, palladium, platinum and their mixtures and supported on a carrier comprising at least one of the oxides of scandium, yttrium, lanthanum, cerium, titanium, zirconium, aluminium, zinc, chromium and molybdenum.
    Type: Application
    Filed: April 18, 2007
    Publication date: March 19, 2009
    Inventors: Karsten Pedersen, Poul Erik Hojlund Nielsen, Ib Dybkjaer, Jesper Nerlov
  • Publication number: 20070264186
    Abstract: A process for production of hydrogen and/or carbon monoxide rich gas from gaseous or liquid hydrocarbon feed-stock comprising the following steps: (a) desulphurisation of the hydrocarbon feed (1), mixing the feed (1) with steam (4) produced from waste heat in the process, feeding the mixture (6, 7) to a steam reforming section (8, 9) for conversion of the hydrocarbon feed by reaction with steam to form a process gas (12) comprising a mixture of hydrogen, carbon monoxide, carbon dioxide, residual methane and excess steam, (b) cooling the process gas (12) by steam production, (c) separating hydrogen and/or carbon monoxide (21) by conducting the process gas through a hydrogen and/or carbon monoxide purification section (20), (d) adding essentially all off-gas (22) from the purification section (20) as fuel to the reforming section (8, 9) to provide heat for the reforming reaction, (e) recovering hot flue gas (32) from the reforming section and cooling the hot flue gas at least partly by steam production, (f) rec
    Type: Application
    Filed: September 2, 2005
    Publication date: November 15, 2007
    Inventors: Ib Dybkjaer, Anne Jensen, Carsten Laursen, Henrik Stahl
  • Patent number: 7241401
    Abstract: Process and system for the production of synthesis gas from a hydrocarbon feed stock comprising the steps of endothermic and/or adiabatic catalytic steam reforming and autothermal steam reforming in series, wherein the steam reforming is carried out in one or more endothermic stages in series or in one or more adiabatic steam reforming stages in series with intermediate heating of feed stock gas leaving the adiabatic reforming stages and wherein carbon monoxide containing gas characterised by having a molar ratio of hydrogen to carbon of less than 4.5 is added prior to at least one of the endothermic or adiabatic steam reforming stages and/or prior to the autothermal steam reforming step.
    Type: Grant
    Filed: September 23, 2003
    Date of Patent: July 10, 2007
    Assignee: Haldor Topsoe A/S
    Inventors: Kim Aasberg-Petersen, Ib Dybkjaer, Peter Seier Christensen, Thomas Rostrup-Nielsen, Niels Erikstrup, Jens-Henrik Bak Hansen
  • Patent number: 7094363
    Abstract: Process and apparatus for the preparation of synthesis gas by catalytic steam and/or CO2 reforming of a hydrocarbon feedstock comprising the following steps: (a) heating the reaction mixture of hydrocarbon and steam and/or CO2 in a heated steam reforming unit integrated with the flue gas containing waste heat section from the fired tubular reformer in which reforming of the reaction mixture takes place by contact with a solid reforming catalyst (b) feeding the partially steam reformed mixture to the fired tubular reformer and further reforming the mixture to the desired composition and temperature, wherein the heated steam reforming unit comprises a piping system containing reaction sections with solid reforming catalyst comprising catalyst pellets and/or catalysed structured elements, the piping system being part of the process gas piping system integrated with the flue gas-containing waste heat section.
    Type: Grant
    Filed: September 24, 2003
    Date of Patent: August 22, 2006
    Assignee: Haldor Topsoe A/S
    Inventors: Peter Seier Christensen, Thomas Rostrup Nielsen, Niels Erikstrup, Kim Aasberg-Petersen, Jens-Henrik Bak Hansen, Ib Dybkjaer