Patents by Inventor Ichiro Araie

Ichiro Araie has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20180141125
    Abstract: A laminating and shaping apparatus includes a laser radiation unit configured to radiate a laser to a powder layer and form sintered sections, an imaging unit configured to image the sintered sections, a calculation device configured to calculate actual laser radiation positions from positions of the sintered sections and calculate a positional deviation of the laser radiation position at each of the sintered sections, and a correction device configured to correct the actual laser radiation position of each of the sintered sections to a target laser radiation position. The laser radiation unit forms sintered sections to surround the irradiation region by performing laser radiation on places including outermost positions in the irradiation region, and as the recoater head is moved in the horizontal uniaxial direction after imaging of the plurality of sintered sections by the imaging unit, at least a plurality of sintered sections are removed from the irradiation region.
    Type: Application
    Filed: September 4, 2017
    Publication date: May 24, 2018
    Applicant: Sodick Co., Ltd.
    Inventors: Yasuyuki MIYASHITA, Shuji OKAZAKI, Ichiro ARAIE
  • Publication number: 20180136459
    Abstract: According to the present invention, a galvanometer scanner, comprising: an operation portion having a rotary shaft; an inner sliding member configured to rotatably support the rotary shaft; a reaction force absorbing portion, provided outside the rotary shaft via the inner sliding member, configured to replace a force acting against the operation portion with an angular acceleration; an outer sliding member configured to rotatably support the reaction force absorbing portion; and a fixed portion provided outside the reaction force absorbing portion via the outer sliding member, is provided.
    Type: Application
    Filed: November 16, 2017
    Publication date: May 17, 2018
    Applicant: Sodick Co., Ltd.
    Inventors: Ichiro ARAIE, Mitsuru MURAI, Taro HASEGAWA
  • Publication number: 20170334099
    Abstract: A lamination molding apparatus including a chamber covering a molding region; a laser beam source to emit a laser beam for sintering a material powder supplied on the molding region to form a sintered layer; and a scan unit to scan the laser beam. The laser beam has one or more spot shapes including at least an elongated shape, and the scan unit is configured to scan the laser beam, of which the spot shape is an elongated shape, in a lateral direction of the elongated shape, is provided.
    Type: Application
    Filed: May 19, 2017
    Publication date: November 23, 2017
    Applicant: Sodick Co., Ltd.
    Inventors: Ichiro ARAIE, Shuji OKAZAKI
  • Patent number: 9610732
    Abstract: A lamination molding apparatus 10 includes a powder layer forming apparatus 20, a recoating head 30, a servo motor 16, a laser irradiating device 40, a numerical control apparatus 52, a laser control apparatus 54 and a computer aided manufacturing (CAM) system 56. The blade 31 moves in the horizontal axis direction so as to form the powder layer on a predetermined molding region. The laser control apparatus 54 controls the laser irradiating device 40 and calculates an irradiation range of a laser beam for every powder layer. The numerical control apparatus 52 obtains data of the irradiation range from the laser irradiating device 40 and outputs a move command such that the blade 31 moves at a feed speed faster than a pre-set feed speed adapted for recoating, in the molding region outside of the irradiation range.
    Type: Grant
    Filed: October 20, 2015
    Date of Patent: April 4, 2017
    Assignee: SODICK CO., LTD.
    Inventors: Katsuhiko Kobayashi, Ichiro Araie
  • Patent number: 9592636
    Abstract: An improved lamination molding apparatus which can maintain the inert gas environment in the chamber as well as remove the fume swiftly and efficiently away from the optical pathway of the laser beam, is provided.
    Type: Grant
    Filed: May 27, 2015
    Date of Patent: March 14, 2017
    Assignee: Sodick Co., Ltd.
    Inventors: Ichiro Araie, Katsutaka Muranaka, Shuichi Kawada, Shuji Okazaki
  • Publication number: 20160107233
    Abstract: A lamination molding apparatus 10 includes a powder layer forming apparatus 20, a recoating head 30, a servo motor 16, a laser irradiating device 40, a numerical control apparatus 52, a laser control apparatus 54 and a computer aided manufacturing (CAM) system 56. The blade 31 moves in the horizontal axis direction so as to form the powder layer on a predetermined molding region. The laser control apparatus 54 controls the laser irradiating device 40 and calculates an irradiation range of a laser beam for every powder layer. The numerical control apparatus 52 obtains data of the irradiation range from the laser irradiating device 40 and outputs a move command such that the blade 31 moves at a feed speed faster than a pre-set feed speed adapted for recoating, in the molding region outside of the irradiation range.
    Type: Application
    Filed: October 20, 2015
    Publication date: April 21, 2016
    Inventors: Katsuhiko KOBAYASHI, Ichiro ARAIE
  • Publication number: 20160096325
    Abstract: A powder sintering lamination molding method which can improve the quality of the molded product without extending the time required for the lamination molding. A powder sintering lamination molding method, including the steps of, irradiating an irradiation region of the sliced layer of a molded product surrounded by an outline profile with a laser to selectively sinter the material powder of the material powder layer within the irradiation region; wherein a cooling period is provided after the laser is irradiated along the first line and before the laser is irradiated along the second line.
    Type: Application
    Filed: September 17, 2015
    Publication date: April 7, 2016
    Applicant: Sodick Co., Ltd.
    Inventors: Ichiro ARAIE, Seishi KOBAYASHI, Yoshitaka KATO, Yasuyuki MIYASHITA
  • Publication number: 20150367574
    Abstract: An improved lamination molding apparatus which can maintain the inert gas environment in the chamber as well as remove the fume swiftly and efficiently away from the optical pathway of the laser beam, is provided.
    Type: Application
    Filed: May 27, 2015
    Publication date: December 24, 2015
    Applicant: SODICK CO., LTD.
    Inventors: Ichiro ARAIE, Katsutaka MURANAKA, Shuichi KAWADA, Shuji OKAZAKI
  • Patent number: 8276489
    Abstract: A spindle apparatus includes a rotatable first spindle (5, 32) to which a tool can be attached. The first spindle is supported in a base with high precision using an air hydrostatic bearing. The spindle apparatus further includes a second spindle (6, 33) capable of rotation about an axis substantially aligned with the axis of the first spindle, first connection means for electrically connecting a base side and the second spindle, and second connection means for electrically connecting the first spindle and the second spindle. Electrical connection between the base side and the first spindle is carried out via the first and second connection means. The first connection means is, for example, a brush (15, 36). The second connection means has a degree of mechanical freedom and is, for example, a flexible electrical wire (17, 39) or a helical spring (51).
    Type: Grant
    Filed: February 27, 2007
    Date of Patent: October 2, 2012
    Assignee: Sodick Co., Ltd.
    Inventors: Ichiro Araie, Shuichi Kawada, Taro Hasegawa
  • Publication number: 20090133546
    Abstract: A spindle apparatus includes a rotatable first spindle (5, 32) to which a tool can be attached. The first spindle is supported in a base with high precision using an air hydrostatic bearing. The spindle apparatus further includes a second spindle (6, 33) capable of rotation about an axis substantially aligned with the axis of the first spindle, first connection means for electrically connecting a base side and the second spindle, and second connection means for electrically connecting the first spindle and the second spindle. Electrical connection between the base side and the first spindle is carried out via the first and second connection means. The first connection means is, for example, a brush (15, 36). The second connection means has a degree of mechanical freedom and is, for example, a flexible electrical wire (17, 39) or a helical spring (51).
    Type: Application
    Filed: February 27, 2007
    Publication date: May 28, 2009
    Inventors: Ichiro Araie, Shuichi Kawada, Taro Hasegawa
  • Patent number: 5523953
    Abstract: A machine tool having a tool member which is moveable along at least one axis relative to a workpiece to be machined, comprising thermosensors for sensing temperatures of a plurality of components of the machine tool. Responsive to the sensed temperatures, neural networks infer thermal deformations of the machine components. Based on the inferred values of thermal deformations, a correction signal is obtained which is combined with a drive signal for moving the tool member and/or workpiece to correct for any positioning error in the direction of the axis. Thermal deformations of machine components should be suitably inferred under the circumstances prevailing where the machine tool is installed. A corresponding method of correcting thermal deformations in a machine tool is also described.
    Type: Grant
    Filed: September 7, 1994
    Date of Patent: June 4, 1996
    Assignee: Sodick Co., Ltd.
    Inventors: Ichiro Araie, Osamu Akemura
  • Patent number: 5428201
    Abstract: A method of and apparatus for controlling electric discharge machining in which a machining gap formed between a tool electrode and a workpiece is maintained at an essentially constant size based on a reference servo-feed voltage, and in which a jump action, for moving a tool electrode up and away from a workpiece, and returning it to a position close to the workpiece is controlled. The reference servo-feed voltage and conditions for jump action are optimally set to required values during machining according to the discharge stability. The discharge stability is obtained by comparing the actual values of characteristics required for specifying gap condition, e.g., waiting time for a discharge to occur, the voltage during the waiting time, discharge frequency, to the corresponding theoretical values. The theoretical values are calculated in part according to given machining conditions.
    Type: Grant
    Filed: December 3, 1993
    Date of Patent: June 27, 1995
    Assignee: Sodick Co., Ltd.
    Inventors: Yuji Kaneko, Shinji Ito, Ichiro Araie, Koji Shu