Patents by Inventor Ichiro Hachisuka

Ichiro Hachisuka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7816300
    Abstract: The present invention provides an exhaust gas purification catalyst comprising a base material, and a two or more layered catalyst coating layer, formed on the base material, wherein the two or more layers have upper and lower layers, and wherein the upper layer contains a large amount of noble metal per liter of the base material more than that of the lower layer, and the lower layer contains a large amount of an oxygen storage/release material per liter of the base material more than that of the upper layer. This exhaust gas purification catalyst has more excellent H2S purifying performance than conventional catalysts while maintaining purifying performance against NOx and the other exhaust gas components.
    Type: Grant
    Filed: June 5, 2007
    Date of Patent: October 19, 2010
    Assignees: Cataler Corporation, Toyota Jidosha Kabushiki Kaisha
    Inventors: Michihiko Takeuchi, Hirotaka Ori, Takeru Yoshida, Kazunobu Ishibashi, Ichiro Hachisuka
  • Publication number: 20090269253
    Abstract: Disclosed herein is a hydrogen sulfide production-suppressing member, comprising: a sulfur-adsorbing portion 2 comprising an oxide comprising at least ceria, the sulfur-adsorbing portion 2 being disposed upstream side of an exhaust gas; and a sulfur-releasing portion 3 being disposed downstream side of the sulfur-adsorbing portion 2 and having surface acidity higher than that of the sulfur-adsorbing portion 2. SOx adsorbed on the sulfur-adsorbing portion is released in a high-temperature zone, but the released SOx, is difficult to adsorb on the sulfur-releasing portion 3, and thus is not adsorbed again. Thus, the production of H2S is suppressed without using environmental loading substances such as nickel.
    Type: Application
    Filed: January 10, 2007
    Publication date: October 29, 2009
    Inventor: Ichiro Hachisuka
  • Publication number: 20090188240
    Abstract: An apparatus for purification of exhaust gas comprises: an exhaust gas pipe (2) connected to an internal combustion engine (1); an upstream catalyst (3) arranged at the upstream side of an exhaust gas passage inside the exhaust gas pipe (2); a downstream catalyst (4) which is arranged at the downstream side of the exhaust gas passage inside the exhaust gas pipe (2), and on which nickel and/or iron is supported; and oxidizing gas supply means (5) which is connected to the exhaust gas pipe (2) between the upstream catalyst (3) and the downstream catalyst (4), and which supplies oxidizing gas into the exhaust gas pipe (2).
    Type: Application
    Filed: June 11, 2007
    Publication date: July 30, 2009
    Inventors: Tadashi Suzuki, Naoki Takahashi, Ichiro Hachisuka
  • Publication number: 20090149322
    Abstract: Decreasing hydrogen sulfide emission without using nickel is made possible. An exhaust gas-purifying catalyst includes a support substrate, a catalyst support layer supported by the support substrate and including porous carrier, and a precious metal supported by the porous carrier. A mean diameter of the precious metal is 5 nm or larger.
    Type: Application
    Filed: February 10, 2009
    Publication date: June 11, 2009
    Applicants: CATALER CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Michihiko TAKEUCHI, Hirotaka ORI, Ichiro HACHISUKA, Masanori YAMATO
  • Publication number: 20090137387
    Abstract: The present invention provides an exhaust gas purification catalyst comprising a base material, and a two or more layered catalyst coating layer, formed on the base material, wherein the two or more layers have upper and lower layers, and wherein the upper layer contains a large amount of noble metal per liter of the base material more than that of the lower layer, and the lower layer contains a large amount of an oxygen storage/release material per liter of the base material more than that of the upper layer. This exhaust gas purification catalyst has more excellent H2S purifying performance than conventional catalysts while maintaining purifying performance against NOx and the other exhaust gas components.
    Type: Application
    Filed: June 5, 2007
    Publication date: May 28, 2009
    Applicants: Cataler Corporation, Toyota Jidosha Kabushiki Kaisha
    Inventors: Michihiko Takeuchi, Hirotaka Ori, Takeru Yoshida, Kazunobu Ishibashi, Ichiro Hachisuka
  • Patent number: 7229947
    Abstract: An NOx sorption-and-reduction type catalyst is made which includes a hydrogen generating catalyst in which Rh is loaded on a support including an Al2O3—ZrO2 composite oxide. Since the Al2O3—ZrO2 composite oxide exhibits a basicity lower than ZrO2, SOx are less likely to approach so that it is possible to suppress the sulfur poisoning of Rh. Moreover, the Al2O3—ZrO2 composite oxide exhibits higher heat resistance than ZrO2, and it has a function of improving the steam reforming reaction activity of Rh in the same manner as ZrO2. Therefore, the post-durability NOx purifying ability of the NOx sorption-and-reduction type catalyst is improved.
    Type: Grant
    Filed: February 4, 2002
    Date of Patent: June 12, 2007
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Naoyuki Hara, Ichiro Hachisuka
  • Patent number: 7220702
    Abstract: A noble metal and an NOx sorption member are loaded on a support which includes composite particles having a structure including a core portion in which ZrO2 is a major component and a superficial portion formed on a surface of the core portion and including an oxide, whose basicity is lower than ZrO2, more than the core portion. The composite particles exhibit a high basicity at the inside and a low basicity on the surface by Al2O3 or TiO2 which exists more in the surface. Accordingly, the sulfur-poisoning resistance is improved, and, at the same time, the post-durability NOx purifying ability is improved.
    Type: Grant
    Filed: February 4, 2002
    Date of Patent: May 22, 2007
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Naoyuki Hara, Ichiro Hachisuka
  • Patent number: 7056859
    Abstract: A catalyst for purifying exhaust gases which can suppress an active ingredient, such as an alkali metal, which reacts with a substrate from moving to the substrate, thereby preventing a decrease in strength such as thermal shock resistance of the substrate. In production, first, a first oxide layer composed mainly of an oxide which has a high reactability with the active ingredient is formed on the substrate. Next, a second oxide layer composed mainly of an oxide which has a low reactability with the active ingredient is formed on the first oxide layer. Then, a catalyst layer loaded at least with a noble metal and the active ingredient is formed on the second oxide layer. This second oxide layer suppresses transfer of the active ingredient and some active ingredient which has passed through the second oxide layer is caught by the first oxide layer owing to its reaction.
    Type: Grant
    Filed: March 18, 2003
    Date of Patent: June 6, 2006
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Ichiro Hachisuka
  • Publication number: 20040157733
    Abstract: An NOx sorption-and-reduction type catalyst is made which includes a hydrogen generating catalyst in which Rh is loaded on a support including an Al2O3—ZrO2 composite oxide. Since the Al2O3—ZrO2 composite oxide exhibits a basicity lower than ZrO2, SOX are less likely to approach so that it is possible to suppress the sulfur poisoning of Rh. Moreover, the Al2O3—ZrO2 composite oxide exhibits higher heat resistance than ZrO2, and it has a function of improving the steam reforming reaction activity of Rh in the same manner as ZrO2. Therefore, the post-durability NOx purifying ability of the NOx sorption-and-reduction type catalyst is improved.
    Type: Application
    Filed: November 3, 2003
    Publication date: August 12, 2004
    Inventors: Naoyuki Hara, Ichiro Hachisuka
  • Publication number: 20040077495
    Abstract: A noble metal and an NOx sorption member are loaded on a support which includes composite particles having a structure including a core portion in which ZrO2 is a major component and a superficial portion formed on a surface of the core portion and including an oxide, whose basicity is lower than ZrO2, more than the core portion. The composite particles exhibit a high basicity at the inside and a low basicity on the surface by Al2O3 or TiO2 which exists more in the surface. Accordingly, the sulfur-poisoning resistance is improved, and, at the same time, the post-durability NOx purifying ability is improved.
    Type: Application
    Filed: November 3, 2003
    Publication date: April 22, 2004
    Inventors: Naoyuki Hara, Ichiro Hachisuka
  • Publication number: 20040038812
    Abstract: This catalyst for purifying exhaust gases can suppress an active ingredient, such as an alkali metal, which reacts with a substrate from moving to the substrate, thereby preventing a decrease in strength such as thermal shock resistance of the substrate. In production, first, a first oxide layer composed mainly of an oxide which has a high reactability with the active ingredient is formed on the substrate. Next, a second oxide layer composed mainly of an oxide which has a low reactability with the active ingredient is formed on the first oxide layer. Then, a catalyst layer loaded at least with a noble metal and the active ingredient is formed on the second oxide layer. This second oxide layer suppresses transfer of the active ingredient and some active ingredient which has passed through the second oxide layer is caught by the first oxide layer owing to its reaction.
    Type: Application
    Filed: March 18, 2003
    Publication date: February 26, 2004
    Inventor: Ichiro Hachisuka
  • Patent number: 6461579
    Abstract: A catalyst for purifying exhaust of an internal combustion engine is prepared by mixing first powders in which at least Pt is loaded on a first support and second powders in which at least Rh is loaded on a second support and loading NOx occluding material, for example an alkaline-earth metal, alkali metal or rare-earth metal, at least on the first support. In such catalyst, the second support is made of a stabilized zirconia stabilized by alkaline-earth metal or rare-earth element. The second support, having been become alkaline by the alkaline-earth metal or the rare-earth element, is excellent in absorbing performance of the steam (H2O), so that the steam reforming reaction by Rh advances sufficiently. Therefore, the created hydrogen greatly contributes to the reduction of NOx and to the sulfur poisoning prevention of the NOx occluding material.
    Type: Grant
    Filed: July 21, 2000
    Date of Patent: October 8, 2002
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Ichiro Hachisuka, Yasuo Ikeda