Patents by Inventor Igor P. Kovalev

Igor P. Kovalev has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240113320
    Abstract: The present invention relates to the application of a force to enhance the performance of an electrochemical cell. The force may comprise, in some instances, an anisotropic force with a component normal to an active surface of the anode of the electrochemical cell. In the embodiments described herein, electrochemical cells (e.g., rechargeable batteries) may undergo a charge/discharge cycle involving deposition of metal (e.g., lithium metal) on a surface of the anode upon charging and reaction of the metal on the anode surface, wherein the metal diffuses from the anode surface, upon discharging. The uniformity with which the metal is deposited on the anode may affect cell performance. For example, when lithium metal is redeposited on an anode, it may, in some cases, deposit unevenly forming a rough surface. The roughened surface may increase the amount of lithium metal available for undesired chemical reactions which may result in decreased cycling lifetime and/or poor cell performance.
    Type: Application
    Filed: June 30, 2023
    Publication date: April 4, 2024
    Applicant: Sion Power Corporation
    Inventors: Chariclea Scordilis-Kelley, John D. Affinito, Lowell D. Jones, Yuriy V. Mikhaylik, Igor P. Kovalev, William F. Wilkening, Christopher T.S. Campbell, John A. Martens
  • Publication number: 20230317959
    Abstract: Electrochemical cells, and more specifically, release systems for the fabrication of electrochemical cells are described. The release layers described herein may be conductive release layers. In particular, conductive release layer arrangements, assemblies, methods and compositions that facilitate the fabrication of electrochemical cell components, such as electrodes, are presented. In some embodiments, methods of fabricating an electrode involve the use of a release layer to separate portions of the electrode from a carrier substrate on which the electrode was fabricated. For example, an intermediate electrode assembly may include, in sequence, an electroactive layer, an optional current collector layer, a conductive release layer, and a carrier substrate.
    Type: Application
    Filed: September 4, 2020
    Publication date: October 5, 2023
    Applicant: Sion Power Corporation
    Inventors: Igor P. Kovalev, Alexis Sheffield
  • Patent number: 11735761
    Abstract: The present invention relates to the application of a force to enhance the performance of an electrochemical cell. The force may comprise, in some instances, an anisotropic force with a component normal to an active surface of the anode of the electrochemical cell. In the embodiments described herein, electrochemical cells (e.g., rechargeable batteries) may undergo a charge/discharge cycle involving deposition of metal (e.g., lithium metal) on a surface of the anode upon charging and reaction of the metal on the anode surface, wherein the metal diffuses from the anode surface, upon discharging. The uniformity with which the metal is deposited on the anode may affect cell performance. For example, when lithium metal is redeposited on an anode, it may, in some cases, deposit unevenly forming a rough surface. The roughened surface may increase the amount of lithium metal available for undesired chemical reactions which may result in decreased cycling lifetime and/or poor cell performance.
    Type: Grant
    Filed: August 4, 2021
    Date of Patent: August 22, 2023
    Assignee: Sion Power Corporation
    Inventors: Chariclea Scordilis-Kelley, John D. Affinito, Lowell D. Jones, Yuriy V. Mikhaylik, Igor P. Kovalev, William F. Wilkening, Christopher T. S. Campbell, John A. Martens
  • Publication number: 20230261182
    Abstract: Articles and methods related to electrochemical cells and/or electrochemical cell components (such as electrodes) comprising species comprising a conjugated, negatively-charged ring comprising a nitrogen atom and/or reaction products of such species are generally provided. The electrochemical cell may comprise an electrode (e.g., a cathode) comprising a protective layer comprising a species comprising a conjugated, negatively-charged ring comprising a nitrogen atom and/or a reaction product thereof.
    Type: Application
    Filed: April 26, 2023
    Publication date: August 17, 2023
    Applicant: Sion Power Corporation
    Inventors: Igor P. Kovalev, Yuriy V. Mikhaylik
  • Patent number: 11705554
    Abstract: Articles and methods related to electrochemical cells and/or electrochemical cell components (such as electrodes) comprising species comprising a conjugated, negatively-charged ring comprising a nitrogen atom and/or reaction products of such species are generally provided. The electrochemical cell may comprise an electrode (e.g., a cathode) comprising a protective layer comprising a species comprising a conjugated, negatively-charged ring comprising a nitrogen atom and/or a reaction product thereof.
    Type: Grant
    Filed: October 1, 2021
    Date of Patent: July 18, 2023
    Assignee: Sion Power Corporation
    Inventors: Igor P. Kovalev, Yuriy V. Mikhaylik
  • Patent number: 11705555
    Abstract: Electrolyte materials for use in electrochemical cells, electrochemical cells comprising the same, and methods of making such materials and cells, are generally described. In some embodiments, the materials, processes, and uses described herein relate to electrochemical cells comprising sulfur and lithium such as, for example, lithium sulfur batteries.
    Type: Grant
    Filed: July 12, 2017
    Date of Patent: July 18, 2023
    Assignee: Sion Power Corporation
    Inventors: Yuriy V. Mikhaylik, Igor P. Kovalev
  • Publication number: 20230120877
    Abstract: Articles and methods including additives in electrochemical cells, are generally provided. As described herein, such electrochemical cells may comprise an anode, a cathode, an electrolyte, and optionally a separator. In some embodiments, at least one of the anode, the cathode, the electrolyte, and/or the optional separator may comprise an additive and/or additive precursor. For instance, in some cases, the electrochemical cell comprises an electrolyte and an additive and/or additive precursor that is soluble with and/or is present in the electrolyte. In some embodiments, the additive precursor comprises a disulfide bond. In certain embodiments, the additive is a carbon disulfide salt. In some cases, the electrolyte may comprise a nitrate.
    Type: Application
    Filed: December 21, 2022
    Publication date: April 20, 2023
    Applicant: Sion Power Corporation
    Inventors: Yuriy V. Mikhaylik, Igor P. Kovalev, Thomas Weiss
  • Patent number: 11569531
    Abstract: Articles and methods including additives in electrochemical cells, are generally provided. As described herein, such electrochemical cells may comprise an anode, a cathode, an electrolyte, and optionally a separator. In some embodiments, at least one of the anode, the cathode, the electrolyte, and/or the optional separator may comprise an additive and/or additive precursor. For instance, in some cases, the electrochemical cell comprises an electrolyte and an additive and/or additive precursor that is soluble with and/or is present in the electrolyte. In some embodiments, the additive precursor comprises a disulfide bond. In certain embodiments, the additive is a carbon disulfide salt. In some cases, the electrolyte may comprise a nitrate.
    Type: Grant
    Filed: July 2, 2021
    Date of Patent: January 31, 2023
    Assignee: Sion Power Corporation
    Inventors: Yuriy V. Mikhaylik, Igor P. Kovalev, Thomas Weiss
  • Patent number: 11557753
    Abstract: Articles and methods including composite layers for protection of electrodes in electrochemical cells are provided. In some embodiments, the composite layers comprise a polymeric material and a plurality of particles.
    Type: Grant
    Filed: October 21, 2015
    Date of Patent: January 17, 2023
    Assignee: Sion Power Corporation
    Inventors: Igor P. Kovalev, Veronika G. Viner, David L. Coleman, Yuriy V. Mikhaylik, Christine Bunte
  • Publication number: 20220328880
    Abstract: Aspects of the present disclosure are directed towards increases in cycle life and stability of electrochemical cells. Electrolytes and electrochemical cells, including those for use in rechargeable lithium batteries, are generally provided. In some embodiments, the electrolytes and electrochemical cells comprise asymmetric sulfonamides. The electrolytes and electrochemical cells also comprise carbonates, according to some embodiments.
    Type: Application
    Filed: April 4, 2022
    Publication date: October 13, 2022
    Applicant: Sion Power Corporation
    Inventors: Yuriy V. Mikhaylik, Igor P. Kovalev, Alexis Sheffield
  • Publication number: 20220181624
    Abstract: Electrodes and methods of preparing electrodes with a porous electroactive region are generally described herein.
    Type: Application
    Filed: December 2, 2021
    Publication date: June 9, 2022
    Applicant: Sion Power Corporation
    Inventors: Yuriy V. Mikhaylik, Igor P. Kovalev, Chariclea Scordilis-Kelley, Urs Schoop
  • Patent number: 11316204
    Abstract: Methods and articles relating to separation of electrolyte compositions within lithium batteries are provided. The lithium batteries described herein may include an anode having lithium as the active anode species and a cathode having sulfur as the active cathode species. Suitable electrolytes for the lithium batteries can comprise a heterogeneous electrolyte including a first electrolyte solvent (e.g., dioxolane (DOL)) that partitions towards the anode and is favorable towards the anode (referred to herein as an “anode-side electrolyte solvent”) and a second electrolyte solvent (e.g., 1,2-dimethoxyethane (DME)) that partitions towards the cathode and is favorable towards the cathode (and referred to herein as an “cathode-side electrolyte solvent”).
    Type: Grant
    Filed: April 17, 2020
    Date of Patent: April 26, 2022
    Assignee: Sion Power Corporation
    Inventors: Yuriy V. Mikhaylik, Chariclea Scordilis-Kelley, Igor P. Kovalev, Cathie Burgess
  • Publication number: 20220115715
    Abstract: Electrolytes, articles, and methods for reducing gases produced during the operation of an electrochemical cell are generally described. The inclusion of silylated sulfonic acid esters can reduce the amount of gases produced in an electrochemical cell (e.g., a battery).
    Type: Application
    Filed: September 20, 2021
    Publication date: April 14, 2022
    Applicant: Sion Power Corporation
    Inventors: Igor P. Kovalev, Alexis Sheffield, Yuriy V. Mikhaylik
  • Publication number: 20220115704
    Abstract: The present invention relates generally to lithium batteries, and more specifically, to electrolyte compositions within lithium batteries. Some aspects of the invention are related to an electrolyte for a lithium battery. In some embodiments, the electrolyte comprises a lithium salt, an organic solvent, and an aromatic hydrocarbon solvent that is different from the organic solvent. The aromatic hydrocarbon solvent may have limited solubility in the organic solvent and/or a limited solubility for lithium salt, e.g., such that the aromatic hydrocarbon solvent is capable of inducing phase separation of the electrolyte when present in a certain amount. In one set of embodiments, an electrolyte comprising one or more aromatic hydrocarbon may lead to an enhanced battery cycle life, reduced rate of electrolyte degradation, and improved low temperature performance. The subject matter disclosed herein involves, in some cases, the use of the electrolyte in a lithium battery.
    Type: Application
    Filed: September 24, 2021
    Publication date: April 14, 2022
    Applicant: Sion Power Corporation
    Inventors: Yuriy V. Mikhaylik, Igor P. Kovalev, Alexis Sheffield
  • Publication number: 20220115705
    Abstract: Articles and methods related to electrochemical cells and/or electrochemical cell components comprising species comprising a conjugated, negatively-charged ring comprising a nitrogen atom and/or reaction products of such species are generally provided. The electrochemical cell may comprise an electrolyte comprising a species comprising a conjugated, negatively-charged ring comprising a nitrogen atom, which may further comprise a species comprising a labile halogen atom. In some embodiments, the electrochemical cell comprises an electrode comprising lithium metal. In some embodiments, the electrochemical cell comprises a protective layer comprising a species comprising a conjugated, negatively-charged ring comprising a nitrogen atom and/or a reaction product thereof.
    Type: Application
    Filed: October 1, 2021
    Publication date: April 14, 2022
    Applicant: Sion Power Corporation
    Inventors: Igor P. Kovalev, Yuriy V. Mikhaylik
  • Publication number: 20220115649
    Abstract: Articles and methods related to electrochemical cells and/or electrochemical cell components (such as electrodes) comprising species comprising a conjugated, negatively-charged ring comprising a nitrogen atom and/or reaction products of such species are generally provided. The electrochemical cell may comprise an electrode (e.g., a cathode) comprising a protective layer comprising a species comprising a conjugated, negatively-charged ring comprising a nitrogen atom and/or a reaction product thereof.
    Type: Application
    Filed: October 1, 2021
    Publication date: April 14, 2022
    Applicant: Sion Power Corporation
    Inventors: Igor P. Kovalev, Yuriy V. Mikhaylik
  • Publication number: 20220029191
    Abstract: The present invention relates to the application of a force to enhance the performance of an electrochemical cell. The force may comprise, in some instances, an anisotropic force with a component normal to an active surface of the anode of the electrochemical cell. In the embodiments described herein, electrochemical cells (e.g., rechargeable batteries) may undergo a charge/discharge cycle involving deposition of metal (e.g., lithium metal) on a surface of the anode upon charging and reaction of the metal on the anode surface, wherein the metal diffuses from the anode surface, upon discharging. The uniformity with which the metal is deposited on the anode may affect cell performance. For example, when lithium metal is redeposited on an anode, it may, in some cases, deposit unevenly forming a rough surface. The roughened surface may increase the amount of lithium metal available for undesired chemical reactions which may result in decreased cycling lifetime and/or poor cell performance.
    Type: Application
    Filed: August 4, 2021
    Publication date: January 27, 2022
    Applicant: Sion Power Corporation
    Inventors: Chariclea Scordilis-Kelley, John D. Affinito, Lowell D. Jones, Yuriy V. Mikhaylik, Igor P. Kovalev, William F. Wilkening, Christopher T. S. Campbell, John A. Martens
  • Patent number: 11233243
    Abstract: Electrochemical cells, and more specifically, release systems for the fabrication of electrochemical cells are described. In particular, release layer arrangements, assemblies, methods and compositions that facilitate the fabrication of electrochemical cell components, such as electrodes, are presented. In some embodiments, methods of fabricating an electrode involve the use of a release layer to separate portions of the electrode from a carrier substrate on which the electrode was fabricated. For example, an intermediate electrode assembly may include, in sequence, an electroactive material layer, a current collector layer, a release layer, and a carrier substrate. The carrier substrate can facilitate handling of the electrode during fabrication and/or assembly, but may be released from the electrode prior to commercial use.
    Type: Grant
    Filed: May 9, 2019
    Date of Patent: January 25, 2022
    Assignee: Sion Power Corporation
    Inventors: John D. Affinito, John A. Martens, Ang Xiao, Christopher T. S. Campbell, Yuriy V. Mikhaylik, Igor P. Kovalev, Ashley H. Bulldis, Zhesheng Xu
  • Publication number: 20210408598
    Abstract: Articles and methods including additives in electrochemical cells, are generally provided. As described herein, such electrochemical cells may comprise an anode, a cathode, an electrolyte, and optionally a separator. In some embodiments, at least one of the anode, the cathode, the electrolyte, and/or the optional separator may comprise an additive and/or additive precursor. For instance, in some cases, the electrochemical cell comprises an electrolyte and an additive and/or additive precursor that is soluble with and/or is present in the electrolyte. In some embodiments, the additive precursor comprises a disulfide bond. In certain embodiments, the additive is a carbon disulfide salt. In some cases, the electrolyte may comprise a nitrate.
    Type: Application
    Filed: July 2, 2021
    Publication date: December 30, 2021
    Applicant: Sion Power Corporation
    Inventors: Yuriy V. Mikhaylik, Igor P. Kovalev, Thomas Weiss
  • Patent number: 11121397
    Abstract: The present invention relates to the application of a force to enhance the performance of an electrochemical cell. The force may comprise, in some instances, an anisotropic force with a component normal to an active surface of the anode of the electrochemical cell. In the embodiments described herein, electrochemical cells (e.g., rechargeable batteries) may undergo a charge/discharge cycle involving deposition of metal (e.g., lithium metal) on a surface of the anode upon charging and reaction of the metal on the anode surface, wherein the metal diffuses from the anode surface, upon discharging. The uniformity with which the metal is deposited on the anode may affect cell performance. For example, when lithium metal is redeposited on an anode, it may, in some cases, deposit unevenly forming a rough surface. The roughened surface may increase the amount of lithium metal available for undesired chemical reactions which may result in decreased cycling lifetime and/or poor cell performance.
    Type: Grant
    Filed: November 25, 2019
    Date of Patent: September 14, 2021
    Assignee: Sion Power Corporation
    Inventors: Chariclea Scordilis-Kelley, John D. Affinito, Lowell D. Jones, Yuriy V. Mikhaylik, Igor P. Kovalev, William F. Wilkening, Christopher T. S. Campbell, John A. Martens