Patents by Inventor Ikuo Okada

Ikuo Okada has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11155910
    Abstract: Provided is a high-strength, heat-resistant, Ni-base alloy comprising Co: from 5 to 12%, Cr: from 5 to 12%, Mo: from 0.5 to 3.0%, W: from 3.0 to 6.0%, Al: from 5.5 to 7.2%, Ti: from 1.0 to 3.0%, Ta: from 1.5 to 6.0%, Re: from 0 to 2.0%, and C: from 0.01 to 0.20%. The high-strength, heat-resistant, Ni-base alloy is constituted of a Ni-based alloy, the balance of the Ni-based alloy comprising Ni and inevitable impurities. The density of the high-strength, heat-resistant Ni-base alloy is less than 8.5 g/cm3.
    Type: Grant
    Filed: November 22, 2019
    Date of Patent: October 26, 2021
    Assignee: MITSUBISHI POWER, LTD.
    Inventors: Masaki Taneike, Ikuo Okada, Kazumasa Takata, Junichiro Masada, Keizo Tsukagoshi, Hiroyuki Yamazaki, Yoshiaki Nishimura, Shinya Ishikawa
  • Publication number: 20200087768
    Abstract: Provided is a high-strength, heat-resistant, Ni-base alloy comprising Co: from 5 to 12%, Cr: from 5 to 12%, Mo: from 0.5 to 3.0%, W: from 3.0 to 6.0%, Al: from 5.5 to 7.2%, Ti: from 1.0 to 3.0%, Ta: from 1.5 to 6.0%, Re: from 0 to 2.0%, and C: from 0.01 to 0.20%. The high-strength, heat-resistant, Ni-base alloy is constituted of a Ni-based alloy, the balance of the Ni-based alloy comprising Ni and inevitable impurities. The density of the high-strength, heat-resistant Ni-base alloy is less than 8.5 g/cm3.
    Type: Application
    Filed: November 22, 2019
    Publication date: March 19, 2020
    Applicant: Mitsubishi Hitachi Power Systems, Ltd.
    Inventors: Masaki TANEIKE, Ikuo OKADA, Kazumasa TAKATA, Junichiro MASADA, Keizo TSUKAGOSHI, Hiroyuki YAMAZAKI, Yoshiaki NISHIMURA, Shinya ISHIKAWA
  • Publication number: 20190390313
    Abstract: A method for determining a microstructure of a titanium alloy includes determining a microstructure morphology of a titanium alloy based on a relational expression including a mechanical property parameter relating to a mechanical property of the titanium alloy, a microstructure parameter relating to a microstructure of the titanium alloy, and a composition parameter relating to a composition of the titanium alloy.
    Type: Application
    Filed: June 12, 2019
    Publication date: December 26, 2019
    Applicant: Mitsubishi Hitachi Power Systems, Ltd.
    Inventors: Hiroaki FUKUSHIMA, Naoki SEO, Nobuo SHIMIZU, Shingo AMANO, Ikuo OKADA
  • Patent number: 10259034
    Abstract: A slurry for forming a mold includes a silica sol as a dispersion medium and niobia-stabilized zirconia dispersed in the silica sol.
    Type: Grant
    Filed: March 4, 2015
    Date of Patent: April 16, 2019
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Hidetaka Oguma, Kazutaka Mori, Ichiro Nagano, Masato Shida, Ikuo Okada, Ryota Okimoto, Yoshitaka Uemura
  • Patent number: 10245636
    Abstract: A method for manufacturing a core (S1) includes: a coating step (S20) of adding an organic binder to a large particle group composed of silica-containing large particles, and coating surfaces of the large particles with the organic binder; a mixing step (S30) of mixing, after the coating step (S20), the large particle group and a small particle group composed of silica-containing small particles having a smaller particle size than the large particles; a laminate shaping step (S40) of forming, after the mixing step (S30), a molding in which a mixture of the large and small particle groups is used; and a sintering step (S60) of sintering the molding after the laminate shaping step (S40).
    Type: Grant
    Filed: March 5, 2015
    Date of Patent: April 2, 2019
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Kosuke Fujiwara, Sachio Shimohata, Kazutaka Mori, Hidetaka Oguma, Ikuo Okada, Yoshitaka Uemura
  • Patent number: 10208364
    Abstract: A Ni-based alloy comprises nitrides, of which an estimated largest size is an area-equivalent diameter of 12 ?m to 25 ?m, the estimated largest size of the nitrides being determined by calculating an area-equivalent diameter D which is defined as D=A1/2 in relation to an area A of a nitride with a largest size among nitrides present in a measurement field of view area S0 of an observation of the Ni-based alloy, repeatedly performing this operation for n times corresponding to a measurement field of view number n to acquire n pieces of data of the area-equivalent diameter D, arranging the pieces of data of area-equivalent diameter D in ascending order into D1, D2, . . .
    Type: Grant
    Filed: August 6, 2014
    Date of Patent: February 19, 2019
    Assignee: Hitachi Metals, Ltd.
    Inventors: Ikuo Okada, Masaki Taneike, Hidetaka Oguma, Yoshitaka Uemura, Daisuke Yoshida, Yoshiyuki Inoue, Masato Itoh, Kenichi Yaguchi, Tadashi Fukuda, Takanori Matsui
  • Patent number: 10166598
    Abstract: A coating layer including solely silicon alkoxide or mixed alkoxide of silicon alkoxide and aluminum alkoxide is formed on a surface of a sintered precision-casting core body mainly including silica particles so as to seal holes formed in the surface. As a result, it is possible to prevent the breakage of the core during casting.
    Type: Grant
    Filed: May 28, 2014
    Date of Patent: January 1, 2019
    Assignee: MITSUBISH HEAVY INDUSTRIES, LTD.
    Inventors: Hidetaka Oguma, Kazutaka Mori, Ikuo Okada, Sachio Shimohata
  • Patent number: 10150707
    Abstract: A method for producing a thermal spray powder includes: a preparing step of preparing a powder mixture containing a first particle made from zirconia-based ceramic containing a first additive agent and a second particle made from zirconia-based ceramic containing a second additive agent, the powder mixture having a 10% cumulative particle diameter of more than 0 ?m and not more than 10 ?m; and a secondary-particle producing step of producing a plurality of secondary particles each of which includes the first particle and the second particle sintered with each other.
    Type: Grant
    Filed: August 25, 2015
    Date of Patent: December 11, 2018
    Assignee: MITSUBISHI HITACHI POWER SYSTEMS, LTD.
    Inventors: Taiji Torigoe, Ichiro Nagano, Yoshifumi Okajima, Ikuo Okada, Masahiko Mega, Yoshitaka Uemura, Naotoshi Okaya, Shusuke Sakuma
  • Publication number: 20180179622
    Abstract: Provided is a high-strength, heat-resistant, Ni-base alloy comprising Co: from 5 to 12%, Cr: from 5 to 12%, Mo: from 0.5 to 3.0%, W: from 3.0 to 6.0%, Al: from 5.5 to 7.2%, Ti: from 1.0 to 3.0%, Ta: from 1.5 to 6.0%, Re: from 0 to 2.0%, and C: from 0.01 to 0.20%. The high-strength, heat-resistant, Ni-base alloy is constituted of a Ni-based alloy, the balance of the Ni-based alloy comprising Ni and inevitable impurities. The density of the high-strength, heat-resistant Ni-base alloy is less than 8.5 g/cm3.
    Type: Application
    Filed: July 5, 2016
    Publication date: June 28, 2018
    Applicant: MITSUBISHI HITACHI POWER SYSTEMS, LTD.
    Inventors: Masaki TANEIKE, Ikuo OKADA, Kazumasa TAKATA, Junichiro MASADA, Keizo TSUKAGOSHI, Hiroyuki YAMAZAKI, Yoshiaki NISHIMURA, Shinya ISHIKAWA
  • Patent number: 9822437
    Abstract: A process for producing a thermal barrier coating having an excellent thermal barrier effect and superior durability to thermal cycling. Also, a turbine member having a thermal barrier coating that has been formed using the production process, and a gas turbine. The process for producing a thermal barrier coating includes: forming a metal bonding layer (12) on a heat-resistant alloy substrate (11), and forming a ceramic layer (13) on the metal bonding layer (12) by thermal spraying of thermal spray particles having a particle size distribution in which the 10% cumulative particle size is not less than 30 ?m and not more than 100 ?m.
    Type: Grant
    Filed: August 30, 2010
    Date of Patent: November 21, 2017
    Assignee: MITSUBISHI HITACHI POWER SYSTEMS, LTD.
    Inventors: Taiji Torigoe, Ichiro Nagano, Ikuo Okada, Keizo Tsukagoshi, Kazutaka Mori, Yoshiaki Inoue, Yoshitaka Uemura, Yoshifumi Okajima, Hideaki Kaneko, Masahiko Mega
  • Patent number: 9816161
    Abstract: Provided is a Ni-based single crystal superalloy containing 6% by mass or more and 12% by mass or less of Cr, 0.4% by mass or more and 3.0% by mass or less of Mo, 6% by mass or more and 10% by mass or less of W, 4.0% by mass or more and 6.5% by mass or less of Al, 0% by mass or more and 1% by mass or less of Nb, 8% by mass or more and 12% by mass or less of Ta, 0% by mass or more and 0.15% by mass or less of Hf, 0.01% by mass or more and 0.2% by mass or less of Si, and 0% by mass or more and 0.04% by mass or less of Zr, and optionally containing at least one element selected from B, C, Y, La, Ce, and V, with a balance being Ni and inevitable impurities.
    Type: Grant
    Filed: July 30, 2013
    Date of Patent: November 14, 2017
    Assignees: MITSUBISHI HITACHI POWER SYSTEMS, LTD., NATIONAL INSTITUTE FOR MATERIALS SCIENCE
    Inventors: Kyoko Kawagishi, Hiroshi Harada, Tadaharu Yokokawa, Yutaka Koizumi, Toshiharu Kobayashi, Masao Sakamoto, Michinari Yuyama, Masaki Taneike, Ikuo Okada, Sachio Shimohata, Hidetaka Oguma, Ryota Okimoto, Keizo Tsukagoshi, Yoshitaka Uemura, Junichiro Masada, Shunsuke Torii
  • Publication number: 20170260101
    Abstract: A method for producing a thermal spray powder includes: a preparing step of preparing a powder mixture containing a first particle made from zirconia-based ceramic containing a first additive agent and a second particle made from zirconia-based ceramic containing a second additive agent, the powder mixture having a 10% cumulative particle diameter of more than 0 ?m and not more than 10 ?m; and a secondary-particle producing step of producing a plurality of secondary particles each of which includes the first particle and the second particle sintered with each other.
    Type: Application
    Filed: August 25, 2015
    Publication date: September 14, 2017
    Applicant: MITSUBISHI HITACHI POWER SYSTEMS, LTD.
    Inventors: Taiji TORIGOE, Ichiro NAGANO, Yoshifumi OKAJIMA, Ikuo OKADA, Masahiko MEGA, Yoshitaka UEMURA, Naotoshi OKAYA, Shusuke SAKUMA
  • Publication number: 20170028461
    Abstract: A method for manufacturing a core (S1) includes: a coating step (S20) of adding an organic binder to a large particle group composed of silica-containing large particles, and coating surfaces of the large particles with the organic binder; a mixing step (S30) of mixing, after the coating step (S20), the large particle group and a small particle group composed of silica-containing small particles having a smaller particle size than the large particles; a laminate shaping step (S40) of forming, after the mixing step (S30), a molding using to a laminate shaping method in which a mixture of the large and small particle groups is used; and a sintering step (S60) of sintering the molding after the laminate shaping step (S40).
    Type: Application
    Filed: March 5, 2015
    Publication date: February 2, 2017
    Inventors: Kosuke FUJIWARA, Sachio SHIMOHATA, Kazutaka MORI, Hidetaka OGUMA, Ikuo OKADA, Yoshitaka UEMURA
  • Publication number: 20160354836
    Abstract: A slurry for forming a mold includes a silica sol as a dispersion medium and niobia-stabilized zirconia dispersed in the silica sol.
    Type: Application
    Filed: March 4, 2015
    Publication date: December 8, 2016
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Hidetaka OGUMA, Kazutaka MORI, Ichiro NAGANO, Masato SHIDA, Ikuo OKADA, Ryota OKIMOTO, Yoshitaka UEMURA
  • Publication number: 20160177423
    Abstract: A Ni-based alloy comprises nitrides, of which an estimated largest size is an area-equivalent diameter of 12 ?m to 25 ?m, the estimated largest size of the nitrides being determined by calculating an area-equivalent diameter D which is defined as D=A1/2 in relation to an area A of a nitride with a largest size among nitrides present in a measurement field of view area S0 of an observation of the Ni-based alloy, repeatedly performing this operation for n times corresponding to a measurement field of view number n to acquire n pieces of data of the area-equivalent diameter D, arranging the pieces of data of area-equivalent diameter D in ascending order into D1, D2, . . .
    Type: Application
    Filed: August 6, 2014
    Publication date: June 23, 2016
    Inventors: Ikuo OKADA, Masaki TANEIKE, Hidetaka OGUMA, Yoshitaka UEMURA, Daisuke YOSHIDA, Yoshiyuki INOUE, Masato ITOH, Kenichi YAGUCHI, Tadashi FUKUDA, Takanori MATSUI
  • Publication number: 20160121390
    Abstract: A coating layer including solely silicon alkoxide or mixed alkoxide of silicon alkoxide and aluminum alkoxide is formed on a surface of a sintered precision-casting core body mainly including silica particles so as to seal holes formed in the surface. As a result, it is possible to prevent the breakage of the core during casting.
    Type: Application
    Filed: May 28, 2014
    Publication date: May 5, 2016
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Hidetaka OGUMA, Kazutaka MORI, Ikuo OKADA, Sachio SHIMOHATA
  • Publication number: 20160114384
    Abstract: A precision-casting core body is formed by mixing and sintering silica particles and silica fume. The resistance of the mixture of silica fume decreases during heating injection molding, and hence the fluidity is improved by the addition of silica fume. As a result, since the fluidity is improved, it is possible to decrease an injection molding pressure when a core is manufactured. Further, the mixture can be applied to a thin compact and a complex compact with improved fluidity.
    Type: Application
    Filed: May 28, 2014
    Publication date: April 28, 2016
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Hidetaka OGUMA, Kazutaka MORI, Ikuo OKADA, Sachio SHIMOHATA
  • Publication number: 20160101462
    Abstract: A coating layer including solely silicon alkoxide or mixed alkoxide of silicon alkoxide and aluminum alkoxide is formed on a surface of a sintered precision-casting core body mainly including silica particles so as to seal holes formed in the surface. As a result, it is possible to prevent the breakage of the core during casting.
    Type: Application
    Filed: May 28, 2014
    Publication date: April 14, 2016
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Hidetaka OGUMA, Kazutaka MORI, Ikuo OKADA, Sachio SHIMOHATA
  • Publication number: 20150283601
    Abstract: Provided is a precision casting mold to be used to produce a cast product. The precision casting mold includes a core having a shape corresponding to an internal hollow portion of the cast product and an outer mold corresponding to a shape of an outer peripheral surface of the cast product, and the outer mold is made up of: a prime layer which is formed on an inner peripheral surface and is formed from a slurry film obtained by drying slurry for the precision casting mold including mono-dispersed alumina (Al2O3) ultrafine particles having a particle size of 1.0 ?m or smaller; and a multi-layered backup layer which is formed on the outside of the prime layer by repeatedly forming a first backup layer obtained by forming and drying a slurry layer formed from the slurry for the precision casting mold and a stucco layer in which a stucco material is adhered to the slurry layer.
    Type: Application
    Filed: October 7, 2013
    Publication date: October 8, 2015
    Inventors: Hidetaka Oguma, Kazutaka Mori, Ikuo Okada, Sachio Shimohata
  • Publication number: 20150273571
    Abstract: Provided is a precision casting mold to be used to produce a cast product. The precision casting mold includes a core having a shape corresponding to an internal hollow portion of the cast product and an outer mold corresponding to a shape of an outer peripheral surface of the cast product, and the outer mold is made up of: a prime layer which is formed on an inner peripheral surface and is formed from a slurry film obtained by drying slurry for the precision casting mold including mono-dispersed ultrafine alumina particles having a particle size of 1.0 ?m or smaller; and a multi-layered backup layer which is formed on the outside of the prime layer by repeatedly forming a first backup layer obtained by forming and drying a slurry layer formed from the slurry for the precision casting mold and a stucco layer in which silicon carbide (SiC) as a stucco material is adhered to the slurry layer.
    Type: Application
    Filed: October 7, 2013
    Publication date: October 1, 2015
    Applicant: MITSUBISHI HITACHI POWER SYSTEMS, LTD.
    Inventors: Hidetaka Oguma, Kazutaka Mori, Ikuo Okada, Sachio Shimohata