Patents by Inventor Ilkka Kojo

Ilkka Kojo has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9169537
    Abstract: A method for providing a suspension smelting furnace with constant and continuous feed is disclosed. The method employs intermediate storage bins for fine-grained feed, a feed rate controller for accurately controlling the feed rate of the fine-grained material, and a pneumatic conveyor for lifting the feed up to the top level of the suspension smelting furnace where the burner of the furnace is adapted. The heavy constructions of the storage bins are located close to the ground level and the constructions around and on top of the furnace have been designed essentially lighter than in conventional solutions.
    Type: Grant
    Filed: September 2, 2011
    Date of Patent: October 27, 2015
    Assignee: OUTOTEC OYJ
    Inventor: Ilkka Kojo
  • Patent number: 8956564
    Abstract: A supply system for providing a suspension smelting furnace with constant and continuous feed is disclosed. The installation of the invention comprises intermediate storage bins for fine-grained feed, a feed rate controller for accurately controlling the feed rate of the fine-grained material, and a pneumatic conveyor for lifting the feed up to the top level of the suspension smelting furnace where the burner of the furnace is adapted. In the installation, the heavy constructions of the storage bins are located close to the ground level and the constructions around and on top of the furnace have been designed essentially lighter than in conventional solutions.
    Type: Grant
    Filed: January 10, 2005
    Date of Patent: February 17, 2015
    Assignee: Outotec Oyj
    Inventor: Ilkka Kojo
  • Publication number: 20110316205
    Abstract: A supply system for providing a suspension smelting furnace with constant and continuous feed is disclosed. The installation of the invention comprises intermediate storage bins for fine-grained feed, a feed rate controller for accurately controlling the feed rate of the fine-grained material, and a pneumatic conveyor for lifting the feed up to the top level of the suspension smelting furnace where the burner of the furnace is adapted. In the installation, the heavy constructions of the storage bins are located close to the ground level and the constructions around and on top of the furnace have been designed essentially lighter than in conventional solutions.
    Type: Application
    Filed: September 2, 2011
    Publication date: December 29, 2011
    Applicant: Outotec Oyj
    Inventor: Ilkka KOJO
  • Publication number: 20090226284
    Abstract: A supply system for providing a suspension smelting furnace with constant and continuous feed is disclosed. The installation of the invention comprises intermediate storage bins for fine-grained feed, a feed rate controller for accurately controlling the feed rate of the fine-grained material, and a pneumatic conveyor for lifting the feed up to the top level of the suspension smelting furnace where the burner of the furnace is adapted. In the installation, the heavy constructions of the storage bins are located close to the ground level and the constructions around and on top of the furnace have been designed essentially lighter than in conventional solutions.
    Type: Application
    Filed: January 10, 2005
    Publication date: September 10, 2009
    Inventor: Ilkka Kojo
  • Patent number: 7393496
    Abstract: The invention relates to a method for increasing the capacity of a waste-heat boiler (1) processing gases obtained from a metallurgic smelting furnace, such as a flash smelting furnace, and for reducing dust accretions, where liquid is added into the waste-heat boiler (1) of the smelting furnace. The invention also relates to an apparatus for increasing the capacity of a waste-heat boiler (1) processing gases obtained from a metallurgic smelting furnace, such as a flash smelting furnace, and for reducing dust accretions, in which case the waste-heat boiler is provided with at least one nozzle (2) for adding liquid.
    Type: Grant
    Filed: August 22, 2005
    Date of Patent: July 1, 2008
    Assignee: Outotec Oyj
    Inventors: Risto Saarinen, Ilkka Kojo
  • Publication number: 20060037435
    Abstract: The invention relates to a method for treating slag created in the production of blister copper processed directly from concentrate in a suspension smelting furnace, such as a flash smelting furnace, in order to recover the copper, so that at least part of the slag is leached in at least one step.
    Type: Application
    Filed: November 24, 2003
    Publication date: February 23, 2006
    Inventors: Pekka Hanniala, Ilkka Kojo, Risto Saarinen
  • Publication number: 20050280191
    Abstract: The invention relates to a method for increasing the capacity of a waste-heat boiler (1) processing gases obtained from a metallurgic smelting furnace, such as a flash smelting furnace, and for reducing dust accretions, where liquid is added into the waste-heat boiler (1) of the smelting furnace. The invention also relates to an apparatus for increasing the capacity of a waste-heat boiler (1) processing gases obtained from a metallurgic smelting furnace, such as a flash smelting furnace, and for reducing dust accretions, in which case the waste-heat boiler is provided with at least one nozzle (2) for adding liquid.
    Type: Application
    Filed: August 22, 2005
    Publication date: December 22, 2005
    Inventors: Risto Saarinen, Ilkka Kojo
  • Patent number: 6955140
    Abstract: The invention relates to a method for increasing the capacity of a waste-heat boiler (1) processing gases obtained from a metallurgic smelting furnace, such as a flash smelting furnace, and for reducing dust accretions, where liquid is added into the waste-heat boiler (1) of the smelting furnace. The invention also relates to an apparatus for increasing the capacity of a waste-heat boiler (1) processing gases obtained from a metallurgic smelting furnace, such as a flash smelting furnace, and for reducing dust accretions, in which case the waste-heat boiler is provided with at least one nozzle (2) for adding liquid.
    Type: Grant
    Filed: December 3, 2002
    Date of Patent: October 18, 2005
    Assignee: Outokumpu Technology Oy
    Inventors: Risto Saarinen, Ilkka Kojo
  • Publication number: 20050217422
    Abstract: The invention relates to a method for refining precious metal concentrate, and according to said method, at least the precious metal concentrate (9), reaction gas (10), flux (11) and flue dust (12) to be treated are fed together into the reacton shaft (3) of a suspension smelting furnace (1); in the suspension smelting furnace, there are created separate phases, matte (8) and slag (7); and the slag created in the suspension smelting furnace is conducted into an electric furnace (2), so that there is created metallicized matte (14) and waste slag (13). Thereafter the matte (8) from the suspension smelting furnace is conducted to hydrometallurgical treatment (15), and the slag conducted into the electric furnace is treated together with a reducing agent and possibly with a material lowering the melting point or improving fluidity, and the obtained metallicized matte (14) is conducted either to hydrometallurgical treatment (16) or back into the suspension smelting furnace in (1).
    Type: Application
    Filed: May 2, 2003
    Publication date: October 6, 2005
    Applicant: OUTOKUMPU OYJ
    Inventors: Tuula Makinen, Minna Eerola, Jukka Laulumaa, Ilkka Kojo, Nils Merikanto
  • Publication number: 20050199095
    Abstract: The invention relates to a method for producing blister copper, according to which method copper concentrate (5), flux (6) and oxygen-enriched air (7) are fed together into a suspension smelting furnace (1), such as a flash smelting furnace, so that there are created at least two molten phases, such as a white metal phase (11) and a slag phase (10); and that the white metal is oxidized after the suspension smelting furnace in at least one oxidizing reactor (12).
    Type: Application
    Filed: June 2, 2003
    Publication date: September 15, 2005
    Inventors: Pekka Hanniala, Ilkka Kojo
  • Patent number: 6936216
    Abstract: The invention relates to a melt launder (1, 9, 10) comprising a bottom and edged, said melt launder being particularly meant to be used for tapping a molten phase, such as slag, from a smelting furnace, which melt launder is manufactured of copper or copper alloy and provided with cooling channels (8), so that at the bottom (2) of the melt launder (1, 9, 10), there is arranged at least one groove (3).
    Type: Grant
    Filed: October 8, 2002
    Date of Patent: August 30, 2005
    Assignee: Outokumpu Technology Oy
    Inventors: Ilkka Kojo, Ari Jokilaakso
  • Patent number: 6887298
    Abstract: The present invention relates to a method and equipment, whereby matte with a high non-ferrous metal content and disposable slag are produced simultaneously in a suspension-smelting furnace from non-ferrous sulphide concentrate. According to the invention, a carbonaceous reducing agent is charged to the lower furnace of a suspension smelting furnace via tuyeres to the part of the furnace which has a reduced cross-sectional area.
    Type: Grant
    Filed: May 4, 2000
    Date of Patent: May 3, 2005
    Assignee: Outokumpu Oyj
    Inventors: Ilkka Kojo, Markku Kytö
  • Publication number: 20050051110
    Abstract: The invention relates to a method for increasing the capacity of a waste-heat boiler (1) processing gases obtained from a metallurgic smelting furnace, such as a flash smelting furnace, and for reducing dust accretions, where liquid is added into the waste-heat boiler (1) of the smelting furnace. The invention also relates to an apparatus for increasing the capacity of a waste-heat boiler (1) processing gases obtained from a metallurgic smelting furnace, such as a flash smelting furnace, and for reducing dust accretions, in which case the waste-heat boiler is provided with at least one nozzle (2) for adding liquid.
    Type: Application
    Filed: December 3, 2002
    Publication date: March 10, 2005
    Inventors: Risto Saarinen, Ilkka Kojo
  • Patent number: 6858175
    Abstract: The invention relates to a bottom structure of a suspension smelting furnace to be used in a smelting furnace (1), in the reaction space (2) whereof of sulfidic raw material containing metal, such as copper, nickel or lead, is smelted in the presence of an oxygen-bearing gas and slag-forming agent, in order to render the metal in a form that is advantageous for further treatment, and where the created molten phases (5, 6) are settled onto the bottom (3) of the smelting furnace in order to separate the molten phases form each other, when the temperature of the molten phases is within the range 1150-1450° C. According to the invention, the bottom structure includes at least one arched lining layer (7) inclined in the longitudinal direction of the smelting furnace, so that the temperature on the surface (89 that is opposite to the surface that gets into contact with the molten phase is below 800° C.
    Type: Grant
    Filed: August 17, 2001
    Date of Patent: February 22, 2005
    Assignee: Outokumpu Oyj
    Inventors: Risto Saarinen, Ilkka Kojo
  • Publication number: 20040244534
    Abstract: The invention relates to a method to produce blister copper or high grade matte in a smelting reactor directly from a sulfidic copper concentrate containing material and/or finely ground copper matte, whereby oxygen-containing gas, copper concentrate and/or finely ground copper matte are fed into the reactor. According to the invention CaO and SiO2 containing flux is fed into the smelting reactor along with oxygen-containing gas, copper concentrate and/or copper matte, and part of the copper in the concentrate and/or in the matte is oxidized in order to form a slag in which the CaO/SiO2 ratio is higher than 1.5, and in which the copper content is in oxidized form, and in which the lime content calculated in a CaO+SiO2+FeOx=100 system is higher than 20%.
    Type: Application
    Filed: March 19, 2004
    Publication date: December 9, 2004
    Inventors: Ilkka Kojo, Pekka Hanniala, Carlos Caballero Deramond, Cesar Acuna Rojas
  • Publication number: 20040245684
    Abstract: The invention relates to a melt launder (1, 9, 10) comprising a bottom and edges, said melt launder being particularly meant to be used for tapping a molten phase, such as slag, from a smelting furnace, which melt launder is manufactured of copper or copper alloy and provided with cooling channels (8), so that at the bottom (2) of the melt launder (1, 9, 10), there is arranged at least one groove (3).
    Type: Application
    Filed: April 16, 2004
    Publication date: December 9, 2004
    Inventors: Ilkka Kojo, Ari Jokilaakso
  • Patent number: 6755890
    Abstract: The present invention relates to a method, whereby the non-ferrous metal content of the slag generated in the production of non-ferrous metals such as copper or nickel in a suspension smelting furnace is reduced by charging metallurgical coke, with a size ranging from 1-25 mm, into the furnace. Baffles can be positioned from the roof of the furnace downwards, by means of which small particles containing copper and nickel are prevented from drifting to the back of the furnace and being tapped with the slag. The baffles force the small particles to settle in the reduction zone of the furnace.
    Type: Grant
    Filed: April 12, 2002
    Date of Patent: June 29, 2004
    Assignee: Outokumpu Oyj
    Inventors: Pekka Hanniala, Ilkka Kojo, Risto Saarinen
  • Patent number: 6641777
    Abstract: The invention relates to a method for the manufacture of a composite cooling element for the melt zone of a metallurgical reactor, whereby the element is manufactured by attaching ceramic lining sections to each other by copper casting and forming at the same time a copper plate equipped with cooling water channels behind the lining. The invention also relates to composite cooling elements manufactured by this method.
    Type: Grant
    Filed: November 13, 2001
    Date of Patent: November 4, 2003
    Assignee: Outokumpu Oyj
    Inventors: Ilkka Kojo, Risto Saarinen, Ari Jokilaakso
  • Publication number: 20030173722
    Abstract: The invention relates to a bottom structure of a suspension smelting furnace to be used in a smelting furnace (1), in the reaction space (2) whereof of sulfidic raw material containing metal, such as copper, nickel or lead, is smelted in the presence of an oxygen-bearing gas and slag-forming agent, in order to render the metal in a form that is advantageous for further treatment, and where the created molten phases (5, 6) are settled onto the bottom (3) of the smelting furnace in order to separate the molten phases form each other, when the temperature of the molten phases is within the range 1150-1450° C. According to the invention, the bottom structure includes at least one arched lining layer (7) inclined in the longitudinal direction of the smelting furnace, so that the temperature on the surface (89 that is opposite to the surface that gets into contact with the molten phase is below 800° C.
    Type: Application
    Filed: February 14, 2003
    Publication date: September 18, 2003
    Inventors: Risto Saarinen, Ilkka Kojo
  • Patent number: 6615913
    Abstract: The invention relates to a method of fabricating a pyrometallurgical reactor cooling element with flow channels. In order to enhance heat transfer capability, the wall surface area of the flow channel, which is traditionally round in cross-section, is increased without increasing the diameter or length of the channel.
    Type: Grant
    Filed: June 15, 2001
    Date of Patent: September 9, 2003
    Inventors: Eero Hugg, Ilkka Kojo, Pertti Mäkinen, Raimo Koota