Patents by Inventor Ilya Zwieback
Ilya Zwieback has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Patent number: 11905618Abstract: In an apparatus and method growing a SiC single crystal, a PVT growth apparatus is provided with a single crystal SiC seed and a SiC source material positioned in spaced relation in a growth crucible. A resistance heater heats the growth crucible such that the SiC source material sublimates and is transported via a temperature gradient that forms in the growth crucible in response to the heater heating the growth crucible to the single crystal SiC seed where the sublimated SiC source material condenses forming a growing SiC single crystal. Purely axial heat fluxes passing through the bottom and the top of the growth crucible form a flat isotherm at least at a growth interface of the growing SiC single crystal on the single crystal SiC seed.Type: GrantFiled: March 5, 2021Date of Patent: February 20, 2024Assignee: II-VI ADVANCED MATERIALS, LLCInventors: Xueping Xu, Ilya Zwieback, Avinash Gupta, Varatharajan Rengarajan
-
Patent number: 11761117Abstract: A physical vapor transport growth system includes a growth chamber charged with SiC source material and a SiC seed crystal in spaced relation and an envelope that is at least partially gas-permeable disposed in the growth chamber. The envelope separates the growth chamber into a source compartment that includes the SiC source material and a crystallization compartment that includes the SiC seed crystal. The envelope is formed of a material that is reactive to vapor generated during sublimation growth of a SiC single crystal on the SiC seed crystal in the crystallization compartment to produce C-bearing vapor that acts as an additional source of C during the growth of the SiC single crystal on the SiC seed crystal.Type: GrantFiled: September 15, 2021Date of Patent: September 19, 2023Assignee: II-VI DELAWARE, INC.Inventors: Avinash Gupta, Ilya Zwieback, Edward Semenas, Marcus Getkin, Patrick Flynn
-
Publication number: 20220049373Abstract: An apparatus for sublimation growth of a doped SiC single crystal includes a growth crucible, an envelope, a heater, and a passage for introducing into the envelope from a source outside the envelope a doping gas mixture. The gas mixture includes a gaseous dopant precursor that, in response to entering a space between the growth crucible and the envelope, undergoes chemical transformation and releases into the space between the growth crucible and the envelope dopant-bearing gaseous products of transformation which penetrate the wall of the crucible, move into the crucible, and absorb on a growth interface of a growing SiC crystal thereby causing doping of the growing crystal. A sublimation growth method is also described.Type: ApplicationFiled: August 11, 2021Publication date: February 17, 2022Inventors: Ilya Zwieback, Varatharajan Rengarajan
-
Publication number: 20220002906Abstract: A physical vapor transport growth system includes a growth chamber charged with SiC source material and a SiC seed crystal in spaced relation and an envelope that is at least partially gas-permeable disposed in the growth chamber. The envelope separates the growth chamber into a source compartment that includes the SiC source material and a crystallization compartment that includes the SiC seed crystal. The envelope is formed of a material that is reactive to vapor generated during sublimation growth of a SiC single crystal on the SiC seed crystal in the crystallization compartment to produce C-bearing vapor that acts as an additional source of C during the growth of the SiC single crystal on the SiC seed crystal.Type: ApplicationFiled: September 15, 2021Publication date: January 6, 2022Inventors: Avinash Gupta, Ilya Zwieback, Edward Semenas, Marcus Getkin, Patrick Flynn
-
Patent number: 11149359Abstract: A physical vapor transport growth system includes a growth chamber charged with SiC source material and a SiC seed crystal in spaced relation and an envelope that is at least partially gas-permeable disposed in the growth chamber. The envelope separates the growth chamber into a source compartment that includes the SiC source material and a crystallization compartment that includes the SiC seed crystal. The envelope is formed of a material that is reactive to vapor generated during sublimation growth of a SiC single crystal on the SiC seed crystal in the crystallization compartment to produce C-bearing vapor that acts as an additional source of C during the growth of the SiC single crystal on the SiC seed crystal.Type: GrantFiled: March 29, 2019Date of Patent: October 19, 2021Assignee: II-VI DELAWARE, INC.Inventors: Avinash Gupta, Ilya Zwieback, Edward Semenas, Marcus Getkin, Patrick Flynn
-
Publication number: 20210269937Abstract: The present disclosure generally relates to silicon carbide crystals which may be used in optical applications, and to methods for producing the same. In one form, a composition includes an aluminum doped silicon carbide crystal having residual nitrogen and boron impurities. The concentration of aluminum in the silicon carbide crystal is greater than the combined concentrations of nitrogen and boron in the silicon carbide crystal, and the silicon carbide crystal includes an optical absorption coefficient of less than about 0.4 cm?1 at a wavelength in a range between about 400 nm to about 800 nm.Type: ApplicationFiled: September 23, 2020Publication date: September 2, 2021Inventors: Ilya Zwieback, Varatharajan Rengarajan, Andrew N. Souzis, Gary E. Ruland
-
Publication number: 20210269938Abstract: An optical device includes a vanadium compensated, high resistivity, SiC single crystal of 6H or 4H polytype, for transmitting light having a wavelength in a range of from 420 nm to 4.5 ?m. The device may include a window, lens, prism, or waveguide. A system includes a source for generating light having a wavelength in a range of from 420 nm to 4.5 ?m, and a device for receiving and transmitting the light, where the device includes a vanadium compensated, high resistivity, SiC single crystal of 6H or 4H polytype. The disclosure also relates to crystals and methods for optical applications, including an aluminum doped SiC crystal having residual nitrogen and boron impurities, where the aluminum concentration is greater than the combined concentrations of nitrogen and boron, and where an optical absorption coefficient is less than about 0.4 cm?1 at a wavelength between about 400 nm to about 800 nm.Type: ApplicationFiled: March 1, 2021Publication date: September 2, 2021Inventors: Ilya Zwieback, Varatharajan Rengarajan, Andrew Souzis, Gary Ruland
-
Patent number: 11035054Abstract: In an apparatus and method growing a SiC single crystal, a PVT growth apparatus is provided with a single crystal SiC seed and a SiC source material positioned in spaced relation in a growth crucible. A resistance heater heats the growth crucible such that the SiC source material sublimates and is transported via a temperature gradient that forms in the growth crucible in response to the heater heating the growth crucible to the single crystal SiC seed where the sublimated SiC source material condenses forming a growing SiC single crystal. Purely axial heat fluxes passing through the bottom and the top of the growth crucible form a flat isotherm at least at a growth interface of the growing SiC single crystal on the single crystal SiC seed.Type: GrantFiled: July 1, 2019Date of Patent: June 15, 2021Assignee: II-VI DELAWARE, INC.Inventors: Xueping Xu, Ilya Zwieback, Avinash K. Gupta, Varatharajan Rengarajan
-
Patent number: 10793972Abstract: A physical vapor transport (PVT) apparatus suitable for growing SiC boules comprises a crystal growth chamber (with a defined central vertical axis), a sealed crucible containing sublimation source material and including a seed fixture disposed in an offset position with respect to the central vertical axis of the apparatus, and a heat source disposed to surround the crystal growth chamber. The heat source is configured to raise the temperature within the sealed crucible such that the source material vaporizes and deposits on the seed wafer. The offset position of the seed fixture creates a radial temperature gradient across an exposed surface of the seed as the crystal boule is grown.Type: GrantFiled: July 10, 2018Date of Patent: October 6, 2020Assignee: II-VI Delaware, Inc.Inventors: Xueping Xu, Avinash Gupta, Mark Ramm, Ilya Zwieback, Varatharajan Rengarajan, Gary E. Ruland
-
Publication number: 20190323145Abstract: In an apparatus and method growing a SiC single crystal, a PVT growth apparatus is provided with a single crystal SiC seed and a SiC source material positioned in spaced relation in a growth crucible. A resistance heater heats the growth crucible such that the SiC source material sublimates and is transported via a temperature gradient that forms in the growth crucible in response to the heater heating the growth crucible to the single crystal SiC seed where the sublimated SiC source material condenses forming a growing SiC single crystal. Purely axial heat fluxes passing through the bottom and the top of the growth crucible form a flat isotherm at least at a growth interface of the growing SiC single crystal on the single crystal SiC seed.Type: ApplicationFiled: July 1, 2019Publication date: October 24, 2019Inventors: Xueping Xu, Ilya Zwieback, Avinash K. Gupta, Varatharajan Rengarajan
-
Publication number: 20190249332Abstract: A physical vapor transport growth system includes a growth chamber charged with SiC source material and a SiC seed crystal in spaced relation and an envelope that is at least partially gas-permeable disposed in the growth chamber. The envelope separates the growth chamber into a source compartment that includes the SiC source material and a crystallization compartment that includes the SiC seed crystal. The envelope is formed of a material that is reactive to vapor generated during sublimation growth of a SiC single crystal on the SiC seed crystal in the crystallization compartment to produce C-bearing vapor that acts as an additional source of C during the growth of the SiC single crystal on the SiC seed crystal.Type: ApplicationFiled: March 29, 2019Publication date: August 15, 2019Inventors: Avinash K. Gupta, Ilya Zwieback, Edward Semenas, Marcus L. Getkin, Patrick D. Flynn
-
Patent number: 10294584Abstract: A physical vapor transport growth system includes a growth chamber charged with SiC source material and a SiC seed crystal in spaced relation and an envelope that is at least partially gas-permeable disposed in the growth chamber. The envelope separates the growth chamber into a source compartment that includes the SiC source material and a crystallization compartment that includes the SiC seed crystal. The envelope is formed of a material that is reactive to vapor generated during sublimation growth of a SiC single crystal on the SiC seed crystal in the crystallization compartment to produce C-bearing vapor that acts as an additional source of C during the growth of the SiC single crystal on the SiC seed crystal.Type: GrantFiled: March 25, 2010Date of Patent: May 21, 2019Assignee: II-VI INCORPORATEDInventors: Avinash K. Gupta, Ilya Zwieback, Edward Semenas, Marcus L. Getkin, Patrick D. Flynn
-
Publication number: 20170321345Abstract: In an apparatus and method growing a SiC single crystal, a PVT growth apparatus is provided with a single crystal SiC seed and a SiC source material positioned in spaced relation in a growth crucible. A resistance heater heats the growth crucible such that the SiC source material sublimates and is transported via a temperature gradient that forms in the growth crucible in response to the heater heating the growth crucible to the single crystal SiC seed where the sublimated SiC source material condenses forming a growing SiC single crystal. Purely axial heat fluxes passing through the bottom and the top of the growth crucible form a flat isotherm at least at a growth interface of the growing SiC single crystal on the single crystal SiC seed.Type: ApplicationFiled: May 2, 2017Publication date: November 9, 2017Inventors: Xueping Xu, Ilya Zwieback, Avinash K. Gupta, Varatharajan Rengarajan
-
Patent number: 9580837Abstract: In a method for growing bulk SiC single crystals using chemical vapor transport, wherein silicon acts as a chemical transport agent for carbon, a growth crucible is charged with a solid carbon source material and a SiC single crystal seed disposed therein in spaced relationship. A halosilane gas, such as SiCl4 and a reducing gas, such as H2, are introduced into the crucible via separate inlets and mix in the crucible interior. The crucible is heated in a manner that encourages chemical reaction between the halosilane gas and the reducing gas leading to the chemical reduction of the halosilane gas to elemental silicon (Si) vapor. The produced Si vapor is transported to the solid carbon source material where it reacts with the solid carbon source material yielding volatile Si-bearing and C-bearing molecules.Type: GrantFiled: September 3, 2014Date of Patent: February 28, 2017Assignee: II-VI IncorporatedInventors: Ilya Zwieback, Varatharajan Rengarajan, Bryan K. Brouhard, Michael C. Nolan, Thomas E. Anderson
-
Patent number: 9388509Abstract: In a method of forming polycrystalline SiC grain material, low-density, gas-permeable and vapor-permeable bulk carbon is positioned at a first location inside of a graphite crucible and a mixture of elemental silicon and elemental carbon is positioned at a second location inside of the graphite crucible. Thereafter, the mixture and the bulk carbon are heated to a first temperature below the melting point of the elemental Si to remove adsorbed gas, moisture and/or volatiles from the mixture and the bulk carbon. Next, the mixture and the bulk carbon are heated to a second temperature that causes the elemental Si and the elemental C to react forming as-synthesized SiC inside of the crucible. The as-synthesized SiC and the bulk carbon are then heated in a way to cause the as-synthesized SiC to sublime and produce vapors that migrate into, condense on and react with the bulk carbon forming polycrystalline SiC material.Type: GrantFiled: July 26, 2013Date of Patent: July 12, 2016Assignee: II-VI IncorporatedInventors: Ilya Zwieback, Avinash K. Gupta, Ping Wu, Donovan L. Barrett, Gary E. Ruland, Thomas E. Anderson
-
Patent number: 9322110Abstract: A sublimation grown SiC single crystal includes vanadium dopant incorporated into the SiC single crystal structure via introduction of a gaseous vanadium compound into a growth environment of the SiC single crystal during growth of the SiC single crystal.Type: GrantFiled: October 28, 2013Date of Patent: April 26, 2016Assignee: II-VI IncorporatedInventors: Ilya Zwieback, Thomas E. Anderson, Avinash K. Gupta, Michael C. Nolan, Bryan K. Brouhard, Gary E. Ruland
-
Publication number: 20160097143Abstract: A crucible has a first resistance heater is disposed in spaced relation above the top of the crucible and a second resistance heater with a first resistive section disposed in spaced relation beneath the bottom of the crucible and with a second resistive section disposed in spaced relation around the outside of the side of the crucible. The crucible is charged with a seed crystal at the top of an interior of the crucible and a source material in the interior of the crucible in spaced relation between the seed crystal and the bottom of the crucible. Electrical power of a sufficient extent is applied to the first and second resistance heaters to create in the interior of the crucible a temperature gradient of sufficient temperature to cause the source material to sublimate and condense on the seed crystal thereby forming a growing crystal.Type: ApplicationFiled: December 14, 2015Publication date: April 7, 2016Inventors: Varatharajan Rengarajan, Bryan K. Brouhard, Michael C. Nolan, Ilya Zwieback
-
Publication number: 20160060789Abstract: In a method for growing bulk SiC single crystals using chemical vapor transport, wherein silicon acts as a chemical transport agent for carbon, a growth crucible is charged with a solid carbon source material and a SiC single crystal seed disposed therein in spaced relationship. A halosilane gas, such as SiCl4 and a reducing gas, such as H2, are introduced into the crucible via separate inlets and mix in the crucible interior. The crucible is heated in a manner that encourages chemical reaction between the halosilane gas and the reducing gas leading to the chemical reduction of the halosilane gas to elemental silicon (Si) vapor. The produced Si vapor is transported to the solid carbon source material where it reacts with the solid carbon source material yielding volatile Si-bearing and C-bearing molecules.Type: ApplicationFiled: September 3, 2014Publication date: March 3, 2016Inventors: Ilya Zwieback, Varatharajan Rengarajan, Bryan K. Brouhard, Michael C. Nolan, Thomas E. Anderson
-
Patent number: RE46315Abstract: A method and system of forming large-diameter SiC single crystals suitable for fabricating high crystal quality SiC substrates of 100, 125, 150 and 200 mm in diameter are described. The SiC single crystals are grown by a seeded sublimation technique in the presence of a shallow radial temperature gradient. During SiC sublimation growth, a flux of SiC bearing vapors filtered from carbon particulates is substantially restricted to a central area of the surface of the seed crystal by a separation plate disposed between the seed crystal and a source of the SiC bearing vapors. The separation plate includes a first, substantially vapor-permeable part surrounded by a second, substantially non vapor-permeable part. The grown crystals have a flat or slightly convex growth interface. Large-diameter SiC wafers fabricated from the grown crystals exhibit low lattice curvature and low densities of crystal defects, such as stacking faults, inclusions, micropipes and dislocations.Type: GrantFiled: October 6, 2014Date of Patent: February 21, 2017Assignee: II-VI IncorporatedInventors: Ilya Zwieback, Thomas E. Anderson, Andrew E. Souzis, Gary E. Ruland, Avinash K. Gupta, Varatharajan Rengarajan, Ping Wu, Xueping Xu
-
Patent number: RE48378Abstract: In a crystal growth apparatus and method, polycrystalline source material and a seed crystal are introduced into a growth ambient comprised of a growth crucible disposed inside of a furnace chamber. In the presence of a first sublimation growth pressure, a single crystal is sublimation grown on the seed crystal via precipitation of sublimated source material on the seed crystal in the presence of a flow of a first gas that includes a reactive component that reacts with and removes donor and/or acceptor background impurities from the growth ambient during said sublimation growth. Then, in the presence of a second sublimation growth pressure, the single crystal is sublimation grown on the seed crystal via precipitation of sublimated source material on the seed crystal in the presence of a flow of a second gas that includes dopant vapors, but which does not include the reactive component.Type: GrantFiled: May 1, 2017Date of Patent: January 5, 2021Assignee: II-VI Delaware, Inc.Inventors: Ilya Zwieback, Ping Wu, Varatharajan Rengarajan, Avinash K. Gupta, Thomas E. Anderson, Gary E. Ruland, Andrew E. Souzis, Xueping Xu