Abstract: A controller for laser piercing and cutting metal sheet and plate comprising a computer readable file displayable on a human machine interface display screen of a laser equipped CNC machine tool, communicating with a part program for processing a workpiece, adapted with a plurality of setup data and parameters for piercing and cutting a type and thickness of material, adapted substantially as a table, the table comprising a plurality of parameters, each parameter controlling a unique function of operation and comprising a plurality of steps comprised of a first setup step and a plurality of variable time increment steps, each variable time increment step controlling a portion of the pierce cycle and the table associated with a plurality of parameters controlling cutting the workpiece.

Abstract: A heavy-duty laser plate cutting machine capable of cutting heavy plate but which can also operate on lighter sheet metal at commercial production rates. The machine includes a laser source having an output power of 3 kilowatts or more. The machine is preferably of the flying optic configuration, and an automatic beam control system is interposed between the laser source and a focusing optic carried in the cutting head. The cutting head, in addition to normal z axis control, has an adjustment to position the focal spot relative to the workpiece. The focal spot can be driven into the workpiece when cutting heavy plate. The cutting head is configured to carry focusing optics having different focal lengths, such as those suitable for thick plate and thin sheet. The x and y axes include linear motors to precisely traverse the bridge and cutting head along the axes at speeds suitable for heavy plate, and at higher speeds suitable for thinner sheet.

Abstract: A heavy-duty laser plate cutting machine capable of cutting heavy plate at production rates. The machine includes a laser source having an output power of 4 kilowatts or more. The machine is preferably of the flying optic configuration, and an automatic beam control system, such as an automatically adjustable collimator is interposed between the laser source and a focusing optic carried in the cutting head. The cutting head, in addition to normal Z-axis control, has an adjustment to position the focal spot relative to the workpiece. The focal spot can be driven into the workpiece when cutting heavy plate. A machine bed underlying the workpiece is capable of absorbing significant energy from the remnant laser beam without damaging the machine base.

Abstract: A method and apparatus for real time control of laser beam characteristics in a high power laser-equipped machine tool. A beam path input signal is produced related to changes in the length of the laser beam path as the processing head of the machine tool moves over the workpiece. An integrator produces a signal related to the real time changes in thermal loading of the laser output coupler as the laser beam is applied and as the output power level is adjusted. The beam path and thermal loading signals are used to drive a collimator so as to correct in real time for altered beam characteristics introduced by path length changes and thermal lensing of the output coupler. The result is to maintain control of the beam size at the focus optic. In addition, a further integrator produces a signal related to the real time changes in thermal loading of the focal optic as the laser beam is applied and as the input laser power level is adjusted.

Abstract: An air handling system for a laser-equipped machine tool. The machine base is specially configured to include and form part of the duct work which extracts fumes produced during the cutting operation. An elongated collection duct is provided in portions of the machine base bracketing a slag collection surface, and the port pattern in the collection ducts is graduated so as to achieve relatively even flow across the entire machine. The collection duct communicates with a main duct in the machine base which has outlet connections at three sides of the base, affording flexibility in selecting a particular outlet for connection to an external vacuum source. Cooperating with the air extraction components, the machine is enclosed and air vents are provided at strategic locations in the enclosure to control both the volume and direction of air into the enclosure to provide for efficient extraction of fumes produced as a by-product of the cutting operation.

Abstract: A reflective collimator for a laser, such as for use in a cutting or welding machine tool. The collimator requires no more than three mirrors, and can be configured with only two. The relative positions of a convex/concave mirror pair are adjusted to adjust the divergence of the output collimated beam. Adjustment is accomplished by translating two of the mirrors in linear paths along respective beam paths established in the collimator. A linkage interconnects the two translatable mirrors and includes a coupling which incorporates the triangular geometry of the beam path established by the mirrors, so that the translatable mirrors are linked to maintain alignment throughout the range of collimator adjustment. When one of the translatable mirrors is adjusted the linkage causes the second to track the first while maintaining precise alignment in the collimator.