Abstract: An article metering system is generally provided. The system is primarily comprised of a conveyor section, for receipt of a bulk flow of articles and conveyance of spaced apart metered article groups downstream of an ingress portion thereof, and an article metering station characterized by an article metering apparatus characterized by a drive assembly and a driven member driven thereby. The driven member includes an end effector for select positioning between adjacent articles of articles of the bulk flow of articles received by the conveyor section in furtherance of delimiting a downstream spaced apart metered article group characterized by a select number of columns. The drive assembly includes cooperatively driven servo drives to effectuate travel of the end effector in either of a downstream article flow direction or an upstream article flow direction, and an up/down direction in relation to articles of the bulk flow of articles received by the conveyor section.

Abstract: An article metering system is generally provided. The system is primarily comprised of a conveyor section, for receipt of a bulk flow of articles and conveyance of spaced apart metered article groups downstream of an ingress portion thereof, and an article metering station characterized by an article metering apparatus characterized by a drive assembly and a driven member driven thereby. The driven member includes an end effector for select positioning between adjacent articles of articles of the bulk flow of articles received by the conveyor section in furtherance of delimiting a downstream spaced apart metered article group characterized by a select number of columns. The drive assembly includes cooperatively driven servo drives to effectuate travel of the end effector in either of a downstream article flow direction or an upstream article flow direction, and an up/down direction in relation to articles of the bulk flow of articles received by the conveyor section.

Abstract: An article metering system is generally provided. The system is primarily comprised of a conveyor section, for receipt of a bulk flow of articles and conveyance of spaced apart metered article groups downstream of an ingress portion thereof, and an article metering station characterized by an article metering apparatus characterized by a drive assembly and a driven member driven thereby. The driven member includes an end effector for select positioning between adjacent articles of articles of the bulk flow of articles received by the conveyor section in furtherance of delimiting a downstream spaced apart metered article group characterized by a select number of columns. The drive assembly includes cooperatively driven servo drives to effectuate travel of the end effector in either of a downstream article flow direction or an upstream article flow direction, and an up/down direction in relation to articles of the bulk flow of articles received by the conveyor section.

Abstract: An article inspection and orientation adjustment assembly is generally provided. The assembly is generally characterized by a primary subassembly operatively linked for travel with a secondary subassembly. The primary subassembly includes a vision system for visually inspecting conveyed articles, and an array of actuators, actuators thereof responsive to detections of the vision system and selectively energizable for conveyed article engagement in furtherance of altering an orientation of the conveyed article. The secondary subassembly includes a friction bar extending along a travel path for the conveyed articles, energization of an actuator of the array of actuators resulting in frictional engagement of an actuated article with the friction bar so as to rotatingly orient the actuated article.

Abstract: An article metering system is generally provided. The system is primarily comprised of a conveyor section, for receipt of a bulk flow of articles and conveyance of spaced apart metered article groups downstream of an ingress portion thereof, and an article metering station characterized by an article metering apparatus characterized by a drive assembly and a driven member driven thereby. The driven member includes an end effector for select positioning between adjacent articles of articles of the bulk flow of articles received by the conveyor section in furtherance of delimiting a downstream spaced apart metered article group characterized by a select number of columns. The drive assembly includes cooperatively driven servo drives to effectuate travel of the end effector in either of a downstream article flow direction or an upstream article flow direction, and an up/down direction in relation to articles of the bulk flow of articles received by the conveyor section.

Abstract: Among other things, a case forming system is provided. The system includes a conveyance apparatus for conveying case precursors along a conveyance path and a case set-up apparatus characterized by a case forming member. Upstream case precursors are conveyed along the conveyance path for operation thereupon by the case forming member. A case forming mandrel of a mandrel assembly is movably mounted in relation to the conveyance apparatus for continuous motion with respect thereto. The continuous motion is delimited by travel of the case forming mandrel between an upstream locus and a downstream locus of the conveyance path, and reversible extension of the case forming mandrel towards case precursors during travel between the upstream locus and the downstream locus of the conveyance path.

Abstract: An article inspection and orientation adjustment assembly is generally provided. The assembly is generally characterized by a primary subassembly operatively linked for travel with a secondary subassembly. The primary subassembly includes a vision system for visually inspecting conveyed articles, and an array of actuators, actuators thereof responsive to detections of the vision system and selectively energizable for conveyed article engagement in furtherance of altering an orientation of the conveyed article. The secondary subassembly includes a friction bar extending along a travel path for the conveyed articles, energization of an actuator of the array of actuators resulting in frictional engagement of an actuated article with the friction bar so as to rotatingly orient the actuated article.

Abstract: Among other things, a case forming system is provided. The system includes a conveyance apparatus for conveying case precursors along a conveyance path and a case set-up apparatus characterized by a case forming member. Upstream case precursors are conveyed along the conveyance path for operation thereupon by the case forming member. A case forming mandrel of a mandrel assembly is movably mounted in relation to the conveyance apparatus for continuos motion with respect thereto. The continuous motion is delimited by travel of the case forming mandrel between an upstream locus and a downstream locus of the conveyance path, and reversible extension of the case forming mandrel towards case precursors during travel between the upstream locus and the downstream locus of the conveyance path.

Abstract: An apparatus (10) for erecting collapsed, tubular cartons (12) includes a device (32) for removing the top carton (12) of a vertical stack of cartons (12) and moving it in a horizontal orientation to an operative position, with the second side panel (16) of the collapsed carton (12) underlying at least the first end panel (18) which is in a linear arrangement with the first side panel (14). Suction cups (76) carried by a frame (74) are secured to the second side panel (16) in an attachment position and moved by a parallelogram linkage to an open position located vertically below and coinciding with the first side panel (14). After an unload arm (84) is secured to the first end panel (18), tucking arms (102, 104, 106) are pivoted to tuck the bottom closure flaps (22, 24, 25).

Abstract: Apparatus (10) for partially setting up a blank (12) is disclosed including first suction cups (122) for removing the first blank (12) from a magazine (96). The first suction cups (122) are pivotally mounted to the ends of pivot arms (110) to move the first blank (12) up and over actuators (102) of the magazine (96) as the first blank (12) is moved forward out of the magazine (96). After the lower edge of the first blank (12) passes over the actuators (102), the lower portion of the blank (12) is supported in an intermediate position upon an abutment bar (106). While still secured to the first suction cups (122), second suction cups (78) are secured to the blank (12). The second suction cups (78) tilt the blank (12) to be parallel to and move with upstanding lugs (36) of a conveyor assembly (34). A forming die (38) pushes the blank (12) into the lugs (36) as the forming die (38), blank (12) and the lugs (36) move at a constant speed.

Abstract: A tape applying apparatus (10) includes a plurality of pairs of vacuum heads (120, 122) extending axially at circumferentially spaced intervals on a disc (24) rotated about an axis by the extension of a cylinder (48) which is operatively connected by a cam follower (60) to a cam (40) rotatably fixed to the disc (24). The vacuum head (120) adjacent the free end of the tape includes a trough (126) including vacuum bleed holes (128) for drawing the tape segment extending over the trough (126) into the trough (126) to form a tab when desired. A slide (66) is reciprocated between retracted and extended positions by a further cylinder (72). A knife (98) is movably connected to the slide (66) for cutting the tape when the knife (98) reaches a cutting position, with the knife (98) stopping at the cutting position before the slide (66) reaches the extended position.

Abstract: A continuous motion stacking apparatus (10) is disclosed including a positive drive device (14) which places abutting products on a conveyor (12). When the leading series of products is detected to have reached a predetermined position by a sensor (94), the series of products are pushed from the conveyor (12) by a pusher plate (32) which has a first movement component equal to the conveying speed parallel to the conveyor (12) and a second movement component perpendicular to the conveyor (12). The series of products are pushed onto a shelf (30) simultaneously moving perpendicular to the conveyor (12) with the pusher plate (32). When the shelf (30) retracts, the products fall onto a vertically, movable platform (24) or products supported thereon. A guide (34) moves forward at the conveying speed parallel to the conveyor (12) to keep the remaining products on the conveyor (12) and to keep the last product of the series being pushed from the conveyor (12) parallel to the conveyor (12).

Abstract: Apparatus (200) for opening the closure flaps (22-25) of a carton (12), for presenting the carton (12) for loading, and for closing the closure flaps (22-25) is disclosed including a carrier (202) which initially receives the carton (12). The carrier (202) carries the carton (12) into a carriage (226), with the carton (12) sandwiched therebetween. The closure flaps (22-25) are opened by a device (242) including fingers (254-257) which are pivoted to an expanded position after their insertion through an opening (27) in the closure flaps (22-25). An elevator (212) raises the carton (12) in the carriage (226) while the carton (12) is still under compression, with suction cups (56,171-173) then being attached to the closure flaps (22-25). The carriage (226) can then be moved to a loading position and back where the closure flaps (22-25) of the loaded carton (12) are fan folded by a device (120). The elevator (212) can then be lowered where the closed carton (12) can be pushed therefrom.

Abstract: An apparatus (10) for erecting collapsed, tubular cartons (12) is disclosed including a device (32) for removing the top carton (12) of a vertical stack of cartons (12) in a hopper (26) and moving it in a horizontal orientation to an operative position. In the operative position, the second side panel (16) of the collapsed carton (12) underlies at least the first end panel (18) which is in a linear arrangement with the first side panel (14). Suction cups (76) carried by a frame (74) are secured to the second side panel (16) in an attachment position and moved by a parallelogram linkage to an open position located vertically below and coinciding with the first side panel (14). The bottom closure flap (23) is folded upwardly by a bending rod (82) as the frame (74) moves the carton (12) to its open condition.

Abstract: An apparatus (10) for erecting collapsed, tubular cartons (12) is disclosed including a device (32) for removing the top carton (12) of a vertical stack of cartons (12) in a hopper (26) and moving it in a horizontal orientation to an operative position. In the operative position, the second side panel (16) of the collapsed carton (12) underlies at least the first end panel (18) which is in a linear arrangement with the first side panel (14). Suction cups (76) carried by a frame (74) are secured to the second side panel (16) in an attachment position and moved by a parallelogram linkage to an open position located vertically below and coinciding with the first side panel (14). In a first preferred form, the folded closure flaps (22-25) are held by a tape piece (116) applied by a taping machine (114) carried by the last tucking arm (106).

Abstract: A container metering device (10) is disclosed including longitudinally split pins (12) having first and second portions (12a, 12b). The second portions (12b) are mounted to cross bars (16) mounted on and around a roller chain (18) in the form of an endless loop. The first portions (12a) are mounted to a shaft (70) rotatably mounted relative to the cross bars (16) for pivotal movement relative to the second portions (12b) between a first, abutting position insertable into the windows between adjacent containers (14) in a packaging lane and a second, open position. The cross bars (16) include cam followers (20) for engaging a cam track (26) of a cam support (24) for changing the pitch between adjacent pins (12) of the endless loop. Cam followers (74) are mounted on the free ends of crank arms (76) secured to the shafts (70) for engaging a second cam track (82) adjustably mounted on the cam support (24) for pivoting the first portions (12a) relative to the second portions (12b).

Abstract: A packaging machine and more particularly a machine for setting up a container from a blank (16) of corrugated board is disclosed as including a uniquely arranged magazine (10) for a plurality of container blanks (16) of corrugated board and including a structure to directly set up the shape of the container in a controlled manner for enabling a product to be easily loaded and for subsequent processing by the packaging machine. The unique direct setup arrangement utilizes arcuately moving arms (24) with vacuum cups (26) thereon which attach themselves to a blank (16) in the magazine (10) and move through an arc of less than 90.degree. from a vertically inclined position to a generally horizontal position. The arms (24) and blank (16) are then moved horizontally so that the side edge portions of the major panel (18) of the blank (16), such as the bottom panel, are positioned under horizontal flap guides (74).

Abstract: A chain guide (10) secured to an attachment tab (22) of an attachment link (20) of a roller chain (12) is disclosed for stabilizing the roller chain (12) on a chain rail (14). Chain guide (10) is generally symetrical about longitudinal and lateral axes and includes a central, right parallelepiped portion (26) integrally formed intermediate end portions (34) having a cross section of an isosceles triangle. The surfaces (36) of end portions (34) pilot chain guide (10) onto the chain rail (14). The support surfaces (28) of portion (26) slideably abut the face (16) of the chain rail (14). A socket (46) is provided intermediate and parallel to the support surfaces (28) for slideably receiving the attachment link (20). In the most preferred form, chain guide (10) is secured to the attachment tab (22) by detents (56) formed on the sides (48) of socket (46) for a snap interlock with a hole (24) formed in the attachment tab (22).

Abstract: A lane divider for automatically dividing a single row of objects into a plurality of rows is shown in its preferred form as including a diverting conveyor having an outfeed end movable between a plurality of lane positions. The diverting conveyor includes belts located on the faces of first and second elongated pivot bars to form an object passage channel. The elongated pivot bars are pivotally mounted in a parallelogram arrangement about fixed axes adjacent the infeed end and about axes adjacent the outfeed end which are reciproated. Opposite point deflection between the belts is minimized by changing the relative length of the drive chain between the drive shafts of the belts in response to the pivoting of the elongated pivot bars by pivotally interrelating the elongated pivot bars to a plate pivotally mounting idler sprockets on opposite sides of one of the drive shafts.