Patents by Inventor Irwin C. Lewis

Irwin C. Lewis has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10253264
    Abstract: A method of producing low CTE graphite electrodes from needle coke formed from a coal tar distillate material having a relatively high initial boiling point.
    Type: Grant
    Filed: October 1, 2017
    Date of Patent: April 9, 2019
    Assignee: GrafTech International Holdings Inc.
    Inventors: Douglas J. Miller, Irwin C. Lewis, Ching-Feng Chang, Richard Thomas Lewis
  • Publication number: 20180023004
    Abstract: A method of producing low CTE graphite electrodes from needle coke formed from a coal tar distillate material having a relatively high initial boiling point.
    Type: Application
    Filed: October 1, 2017
    Publication date: January 25, 2018
    Applicant: GrafTech International Holdings Inc.
    Inventors: Douglas J. Miller, Irwin C. Lewis, Ching-Feng Chang, Richard Thomas Lewis
  • Patent number: 9777221
    Abstract: A method of producing low CTE graphite electrodes from needle coke formed from a coal tar distillate material having a relatively high initial boiling point.
    Type: Grant
    Filed: June 29, 2006
    Date of Patent: October 3, 2017
    Assignee: GrafTech International Holdings Inc.
    Inventors: Douglas J. Miller, Irwin C. Lewis, Ching-Feng Chang, Richard Thomas Lewis
  • Patent number: 8828348
    Abstract: A reduced puffing needle coke is formed, which includes a lesser amount of nitrogen within the coke so that carbon articles produced from such coke experience minimal expansion upon heating to graphitization temperatures.
    Type: Grant
    Filed: July 21, 2011
    Date of Patent: September 9, 2014
    Assignee: GrafTech International Holdings Inc.
    Inventors: Douglas J. Miller, Ching-Feng Chang, Irwin C. Lewis, Aaron Tomasek, Richard L. Shao
  • Patent number: 8747651
    Abstract: A high coking value pitch prepared from coal tar distillate and has a low softening point and a high carbon value while containing substantially no quinoline insolubles is disclosed. The pitch can be used as an impregnant or binder for producing carbon and graphite articles.
    Type: Grant
    Filed: May 22, 2008
    Date of Patent: June 10, 2014
    Assignee: GrafTech International Holdings Inc.
    Inventors: Douglas J. Miller, Ching-Feng Chang, Irwin C. Lewis, Richard T. Lewis
  • Patent number: 8658315
    Abstract: A reduced puffing needle coke is formed from decant oil, which includes a lesser amount of nitrogen within the coke so that carbon articles produced from such coke experience minimal expansion upon heating to graphitization temperatures.
    Type: Grant
    Filed: July 21, 2011
    Date of Patent: February 25, 2014
    Assignee: GrafTech International Holdings Inc.
    Inventors: Douglas J. Miller, Ching-Feng Chang, Irwin C. Lewis, Aaron Tomasek, Richard L. Shao
  • Patent number: 8530094
    Abstract: A reduced puffing needle coke is formed, which includes a reduced nitrogen content within the coke so that the coke particles do not experience as much puffing during the formation of graphitized carbon articles produced from such coke upon heating to graphitization temperatures.
    Type: Grant
    Filed: July 21, 2011
    Date of Patent: September 10, 2013
    Assignee: Graftech International Holdings Inc.
    Inventors: Douglas J. Miller, Ching-Feng Chang, Irwin C. Lewis, Richart T. Lewis, Aaron Tomasek, Richard L. Shao
  • Patent number: 8440302
    Abstract: A reinforced carbon foam material is formed from carbon fibers incorporated within a carbon foam's structure. First, carbon fiber bundles are combined with a liquid resol resin. The carbon fiber bundles separate into individual carbon fiber filaments and disperse throughout the liquid resol resin. Second, the carbon fiber resin mixture is foamed thus fixing the carbon fibers in a permanent spatial arrangement within the phenolic foam. The foam is then carbonized to create a carbon fiber reinforced foam with improved graphitic characteristics as well as increased strength. Optionally, various additives can be introduced simultaneously with the addition of the carbon fiber bundles into the liquid resol, which can improve the graphitic nature of the final carbon foam material and/or increase the foam's resistance to oxidation.
    Type: Grant
    Filed: June 8, 2010
    Date of Patent: May 14, 2013
    Assignee: GrafTech International Holdings Inc.
    Inventors: Douglas J. Miller, Irwin C. Lewis, Richard L. Shao, Mehmet Suha Yazici
  • Patent number: 8372510
    Abstract: A carbon foam article useful for, inter alia, composite tooling or other high temperature applications, which includes a carbon foam having a ratio of compressive strength to density of at least about 7000 psi/g/cc.
    Type: Grant
    Filed: February 4, 2009
    Date of Patent: February 12, 2013
    Assignee: GrafTech International Holdings Inc.
    Inventors: Douglas J. Miller, Irwin C. Lewis, Robert A. Mercuri
  • Publication number: 20130012744
    Abstract: A reduced puffing needle coke is formed, which includes a reduced nitrogen content within the coke so that the coke particles do not experience as much puffing during the formation of graphitized carbon articles produced from such coke upon heating to graphitization temperatures.
    Type: Application
    Filed: September 14, 2012
    Publication date: January 10, 2013
    Inventors: Douglas J. Miller, Ching-Feng Chang, Irwin C. Lewis, Richard T. Lewis, Aaron Tomasek, Richard L. Shao
  • Publication number: 20120107555
    Abstract: A carbon foam article useful for, inter alia, composite tooling or other high temperature applications, which includes a substrate, wherein the substrate includes at least one material selected from carbon foam, extruded graphite, graphite foam, and isomolded graphite. The tool may also include a skin as a working surface and a filler disposed below the skin. The tool has a surface roughness of no more than about 63 micro-inches. Such a tool may be used to make a composite prototype part.
    Type: Application
    Filed: January 15, 2010
    Publication date: May 3, 2012
    Inventors: Douglas J. Miller, Robert A Mercuri, Irwin C. Lewis, Richard L. Shao, Gary Dale Shives, Gerald F. Hoffert, David M. Kaschak, John Lichtenberg
  • Publication number: 20110280275
    Abstract: A reduced puffing needle coke is formed, which includes a reduced nitrogen content within the coke so that the coke particles do not experience as much puffing during the formation of graphitized carbon articles produced from such coke upon heating to graphitization temperatures.
    Type: Application
    Filed: July 21, 2011
    Publication date: November 17, 2011
    Applicant: GrafTech International Holdings, Inc.
    Inventors: Douglas J. Miller, Ching-Feng Chang, Irwin C. Lewis, Richard T. Lewis, Aaron Tomasek, Richard L. Shao
  • Publication number: 20110280274
    Abstract: A reduced puffing needle coke is formed from decant oil, which includes a lesser amount of nitrogen within the coke so that carbon articles produced from such coke experience minimal expansion upon heating to graphitization temperatures.
    Type: Application
    Filed: July 21, 2011
    Publication date: November 17, 2011
    Applicant: GrafTech International Holdings, Inc.
    Inventors: Douglas J. Miller, Ching-Feng Chang, Irwin C. Lewis, Aaron Tomasek, Richard L. Shao
  • Publication number: 20110274136
    Abstract: A reduced puffing needle coke is formed, which includes a lesser amount of nitrogen within the coke so that carbon articles produced from such coke experience minimal expansion upon heating to graphitization temperatures.
    Type: Application
    Filed: July 21, 2011
    Publication date: November 10, 2011
    Applicant: GrafTech International Holdings, Inc
    Inventors: Douglas J. Miller, Ching-Feng Chang, Irwin C. Lewis, Aaron Tomasek, Richard L. Shao
  • Patent number: 8007658
    Abstract: A reduced puffing needle coke is formed, which includes a lesser amount of nitrogen within the coke so that carbon articles produced from such coke experience minimal expansion upon heating to graphitization temperatures.
    Type: Grant
    Filed: June 3, 2008
    Date of Patent: August 30, 2011
    Assignee: GrafTech International Holdings Inc.
    Inventors: Douglas J. Miller, Ching-Feng Chang, Irwin C. Lewis, Aaron Tomasek, Richard L. Shao
  • Patent number: 8007659
    Abstract: A reduced puffing needle coke is formed, which includes a reduced nitrogen content within the coke so that the coke particles do not experience as much puffing during the formation of graphitized carbon articles produced from such coke upon heating to graphitization temperatures.
    Type: Grant
    Filed: June 3, 2008
    Date of Patent: August 30, 2011
    Assignee: GrafTech International Holdings Inc.
    Inventors: Douglas J. Miller, Ching-Feng Chang, Irwin C. Lewis, Richard T. Lewis, Aaron Tomasek, Richard L. Shao
  • Patent number: 8007660
    Abstract: A reduced puffing needle coke is formed from decant oil, which includes a lesser amount of nitrogen within the coke so that carbon articles produced from such coke experience minimal expansion upon heating to graphitization temperatures.
    Type: Grant
    Filed: June 3, 2008
    Date of Patent: August 30, 2011
    Assignee: GrafTech International Holdings Inc.
    Inventors: Douglas J. Miller, Ching-Feng Chang, Irwin C. Lewis, Aaron Tomasek, Richard L. Shao
  • Patent number: 7972698
    Abstract: The core panel includes a plurality of carbon foam blocks. One or more of the blocks have a cell volume wherein at least about 90% of the cells have a diameter of between at least about 10 microns and about 150 microns. Also at least about 1% of the cell volume of the block has cells having a diameter of about 0.8 microns to about 3.5 microns.
    Type: Grant
    Filed: July 26, 2007
    Date of Patent: July 5, 2011
    Assignee: GrafTech International Holdings Inc.
    Inventors: Douglas J. Miller, Irwin C. Lewis, Richard L. Shao, Mark Segger
  • Publication number: 20110020631
    Abstract: A carbon foam article useful for, inter alia, composite tooling or other high temperature applications, which includes a carbon foam substrate, an intermediate material on a surface of the carbon foam substrate, and a tool facing material on an outer surface of the article such that the intermediate material is positioned between the tool facing material and the carbon foam substrate.
    Type: Application
    Filed: September 5, 2008
    Publication date: January 27, 2011
    Inventors: Douglas J Miller, Robert A. Mercuri, Irwin C. Lewis, Richard L. Shao, Gary Dale Shives, Gerald F. Hoffert, David M. Kaschak
  • Publication number: 20100308280
    Abstract: A reinforced carbon foam material is formed from carbon fibers incorporated within a carbon foam's structure. First, carbon fiber bundles are combined with a liquid resol resin. The carbon fiber bundles separate into individual carbon fiber filaments and disperse throughout the liquid resol resin. Second, the carbon fiber resin mixture is foamed thus fixing the carbon fibers in a permanent spatial arrangement within the phenolic foam. The foam is then carbonized to create a carbon fiber reinforced foam with improved graphitic characteristics as well as increased strength. Optionally, various additives can be introduced simultaneously with the addition of the carbon fiber bundles into the liquid resol, which can improve the graphitic nature of the final carbon foam material and/or increase the foam's resistance to oxidation.
    Type: Application
    Filed: June 8, 2010
    Publication date: December 9, 2010
    Inventors: Douglas J. Miller, Irwin C. Lewis, Richard L. Shao, Mehmet Suha Yazici