Abstract: A processor implemented stabilization system for load handling equipment monitors at least a portion of the equipment weight load at an equipment support member. Reduction below or increase above predetermined values signals an approaching tip over condition and triggers alarm condition responses for stabilization of the equipment. In a counterbalanced lift truck, the equipment weight load on a rear steer wheel is carried by an outer bearing race of a spindle and is transferred from the race to a load cell which is positioned between the race and a shoulder of a mounting tube. The load cell output is received at a processor which monitors the cell to determine if there is an approaching longitudinal tip over condition (toward or away from the load) as well as a lateral tip over condition.

Abstract: A processor implemented stabilization system for load handling equipment monitors at least a portion of the equipment weight load at an equipment support member. Reduction below or increase above predetermined values signals an approaching tip over condition and triggers alarm condition responses for stabilization of the equipment. In a counterbalanced lift truck, the equipment weight load on a rear steer wheel is carried by an outer bearing race of a spindle and is transferred from the race to a load cell which is positioned between the race and a shoulder of a mounting tube. The load cell output is received at a processor which monitors the cell to determine if there is an approaching longitudinal tip over condition (toward or away from the load) as well as a lateral tip over condition.

Abstract: Hydraulic hose lines between an inner rail and an adjacent outer rail of a lift truck mast are reeved within a hollow chain guideway. Opposite ends of the chain are fixed to vertical channels; one channel is mounted to the outer rail and the other, to a center support of the inner rail, with the lowermost portion of the chain looped between the channels. The distance between the chain portions seated in each channel provides an unobstructed operator viewing window. Elevating the inner rail causes the chain to progressively separate from the outer rail channel and engage the inner rail channel while lowering of the inner rail causes the chain to separate from the inner rail channel and engage the outer rail channel.

Abstract: A dual axis carriage assembly for industrial control handles includes a base yoke fixed to a support surface and a moveable yoke to which the control handle is attached. Each yoke includes a pair of coaxial spaced bearing surfaces and journal portions of one shaft of a cross shaft assembly are received in the bearing surfaces of the moveable yoke while journal portions of the other shaft are received in the bearing surfaces of the base yoke. A torsion coil spring is carried on each shaft with the spring having a pair of parallel arms which straddle the sides of a flange projecting from the yoke within which the corresponding shaft is received. A dog, fixed to the end of each shaft includes an axial leg which is positioned between the spring arms. Rotation of each shaft relative to its yoke results in displacement of one spring arm so that the spring returns the shaft to a null position. The dog also includes two radial legs which engage the yoke flange to provide rotation limit stops.

Abstract: A system for controlling a separately excited dc motor, where control is achieved through a microprocessor-based independent PWM control of a chopper (armature) and an H-bridge (field), and where mechanical speed sensors are not used. Connected to the armature is an armature voltage amplifier for varying the applied armature voltage. A field current amplifier is also provided for determining the direction of motor rotation and varying the voltage applied to the field winding. A decoupling controller adjusts the armature voltage and the field current.

Abstract: A drive train assembly for motorized vehicles, for example lift trucks. The rotational movement of the output shaft of a motor, for example an electrical motor, is transmitted to a drive wheel by a single drive shaft having at one end a gear interface assembly consisting of a gear on the end of the output shaft and a gear on an end of the drive shaft, and at the other end of the drive shaft by a second gear interface assembly consisting of a gear on the drive shaft and a gear fixedly mounted on the inside of the rim of the drive wheel. The drive train assembly allows for strong, reliable transfer of rotational torque to the drive wheel in a compact, non-complex arrangement with a minimum number of drive parts, bearings and gears. The drive wheel is independently rotatably supported on a spindle mounted to the chassis of the vehicle and bears a majority of the external load and stresses, relieving the drive train assembly of a substantial amount of such load and stresses.

Abstract: The invention features a method and apparatus of determining the absolute and/or relative carriage height of a forklift truck having an extendable mast. The hydraulic fluid displacement is converted to electrical signals to obtain the carriage height. A hydraulic flow sensor has two proximity sensors to detect motion (i.e., the speed and direction) of the fluid and to provide an electrical signal. A conversion factor is applied to the signal to precisely determine the carriage height. The conversion factor compensates for the sensor asymmetrical flow and frequency characteristics, and for the fluid kinematic viscosity characteristics.

Abstract: A turning control system for an electric vehicle includes a differential filter which receives a signal indicative of a desired vehicle steer angle and generates a pair of signals representative of proportional speed and direction at a left and a right drive wheel of the vehicle. Speed limit factors generated by an angular speed limit filter and an operator set throttle control are applied to the signals indicative of proportional speeds to generate desired proportional speed signals. The desired proportional speed signals are applied to a motor coupling controller along with signals indicating the actual motor speeds.

Abstract: A method for handling conventional stacks of baked goods trays for the baking industry. A platen is moved underneath side-by-side stacks of trays. The platen supports the underside of the stacks of trays and prevents lateral movement of the bottom of the stacks by guiding the platen into channels that exist in the bottom of the trays. The platen is attached to an upright which is tiltable and which extends along one side of the baked goods trays when on the platen to support the stacks along their vertical height. Tilting of the upright causes the platen to lift and the trays to tilt against the upright where they are supported underneath and along the side and thus can be moved and handled. By utilizing the split platen and the tall tiltable upright with a motorized vehicle, an economical and efficient method of handing baked goods tray stacks is possible, eliminating significant manual labor and risk of worker injury.

Abstract: A regulation system for controlling a dc motor having a separately excited armature and field includes microprocessor based pulse width (duty cycle) and frequency modulation control of an armature amplifier and a field amplifier. Motor operating efficiency is optimized through microprocessor control of the field amplifier as a function of actual armature current, actual field current and desired armature speed. Sensed armature current is multiplied by a fixed optimal field constant to generate an optimal field current control signal. The optimal field current control signal is summed with a signal representative of field current required for desired armature speed less a signal representative of actual field current to generate a field current error signal. A controller receives the field current error signal and generates a pulse width modulated field current control effort signal which is applied to the field amplifier.

Abstract: The invention features a system for controlling separately excited shunt-wound dc motors, where control is achieved through microprocessor-based independent PWM control of a chopper (armature) and an H-bridge (field). Connected to the armature is an armature voltage amplifier for varying the applied armature voltage. A field voltage amplifier is also provided for determining the direction of motor rotation and varying the voltage applied to the field winding. A first sensor is connected to the wheel of the vehicle in which the motor resides in order to determine the wheel speed. A second sensor is connected to the armature circuit in order to determine the armature current. A third sensor is connected to the field circuit in order to determine the field current. A decoupling controller uses the wheel speed and armature current information, and adjusts the armature voltage and the field voltage.

Abstract: The invention features a method and apparatus of determining the absolute and/or relative carriage height of a forklift truck having an extendable mast. The hydraulic fluid displacement is converted to electrical signals to obtain the carriage height. A hydraulic flow sensor has two proximity sensors to detect motion (i.e., the speed and direction) of the fluid and to provide an electrical signal. A conversion factor is applied to the signal to precisely determine the carriage height. The conversion factor compensates for the sensor asymmetrical flow and frequency characteristics, and for the fluid kinematic viscosity characteristics.

Abstract: The present invention features an integrated control and seating system for a material handling vehicle. The system includes a pair of control handles integrated into the control arms within an operator's compartment. Additionally, the operator seat can be oriented in several ways. It is also vertically adjustable to achieve the greatest operator comfort. Adjustable arm rests are also provided. The result is that the operator can comfortably access the controls while seated, leaning or standing, to allow the vehicle to be used in a number of ways.

Abstract: The present invention features an automatically reversible steering system for a material handling vehicle. The system has a steering mechanism connected to the vehicular drive motor of the vehicle that controls the steer motor turning direction. When the operator of the vehicle engages automatic steer orientation, a signal is sent to a microprocessor controller. The microprocessor controller, in response to the received signal and direction of travel, properly orients the polarity of the steering motor, thus providing vehicle rotational travel relative to the operator's request, whereby the vehicle turns in the direction of expectation consistent with the steering sense. A manual over-ride control switch mounted on the vehicle control panel can allow the operator to select predominance of one sense over another, based on his preferred direction of travel.

Abstract: The present invention features a system for optimizing control of separately excited shunt-wound dc motors, where optimization is achieved through microprocessor-based independent PWM control of a chopper (armature) and an H-bridge (field). Connected to the armature is an armature voltage amplifier for varying the applied armature voltage. A field voltage amplifier is also provided for determining the direction of motor rotation and varying the voltage applied to the field winding. A first sensor is connected to the driven wheel(s) of the vehicle in order to determine the wheel rotational speed. A second sensor is connected to the armature circuit in order to determine the armature current. A third sensor is connected to the field circuit in order to determine the field current. A decoupling controller uses the wheel speed and armature current information, and adjusts the armature voltage and the field voltage.