Patents by Inventor Isak Elfström
Isak Elfström has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12036731Abstract: Various embodiments of the present invention relate to a method of using of a focus lens in additive manufacturing for forming a three-dimensional article through successive fusion, with a high energy beam, of parts of at least one layer of a powder bed provided on a work table, which parts correspond to successive cross sections of the three dimensional article, said method comprising the step of: using said focus lens for varying a spot size of said high energy beam on said powder bed as a function of an already fused thickness of said three-dimensional article below said powder which is to be fused. The invention is also related to a method for forming a three dimensional article.Type: GrantFiled: April 29, 2021Date of Patent: July 16, 2024Assignee: Arcam ABInventors: Isak Elfstroem, Mattias Fager
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Patent number: 11491575Abstract: An electron beam melting machine and a method of operation are provided which maintains constant energy absorption within a build layer by adjusting an incident energy level to compensate for energy not absorbed by the additive powder. This unabsorbed energy is detected in the form of electron emissions, which include secondary electrons, backscattered electrons, and/or electrons which are transmitted through the build platform.Type: GrantFiled: April 16, 2019Date of Patent: November 8, 2022Assignees: ARCAM AB, AP&C ADVANCED POWERS & COATINGS INC.Inventors: Frederic Larouche, Isak Elfström
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Patent number: 11141790Abstract: Disclosed is a method for manufacturing three-dimensional articles with porosity.Type: GrantFiled: October 22, 2018Date of Patent: October 12, 2021Assignee: Arcam ABInventors: Calle Hellestam, Jenny Olsson, Isak Elfstroem
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Publication number: 20210260659Abstract: Various embodiments of the present invention relate to a method of using of a focus lens in additive manufacturing for forming a three-dimensional article through successive fusion, with a high energy beam, of parts of at least one layer of a powder bed provided on a work table, which parts correspond to successive cross sections of the three dimensional article, said method comprising the step of: using said focus lens for varying a spot size of said high energy beam on said powder bed as a function of an already fused thickness of said three-dimensional article below said powder which is to be fused. The invention is also related to a method for forming a three dimensional article.Type: ApplicationFiled: April 29, 2021Publication date: August 26, 2021Applicant: Arcam ABInventors: Isak Elfstroem, Mattias Fager
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Patent number: 11059123Abstract: The present invention relates to an apparatus for forming a three-dimensional article through successively depositing individual layers of powder material that are fused together so as to form the article, the apparatus comprising an electron beam source emanating an electron beam for fusing the powder material in a build tank, a hollow construction having an upper opening and a lower opening, means for moving the hollow construction between a first position and a second position, a synchronising unit for synchronising the movement of a powder distributor for applying the individual layers of powder material on the work table with the movement of the hollow construction so that the hollow metal construction is at the first position when fusing and/or heating the powder layer and at the second position when the powder distributor is distributing the powder material for forming the individual powder layers.Type: GrantFiled: March 28, 2018Date of Patent: July 13, 2021Assignee: Arcam ABInventors: Ulf Ackelid, Isak Elfstroem
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Patent number: 11014161Abstract: Various embodiments of the present invention relate to a method of using of a focus lens in additive manufacturing for forming a three-dimensional article through successive fusion, with a high energy beam, of parts of at least one layer of a powder bed provided on a work table, which parts correspond to successive cross sections of the three dimensional article, said method comprising the step of: using said focus lens for varying a spot size of said high energy beam on said powder bed as a function of an already fused thickness of said three-dimensional article below said powder which is to be fused. The invention is also related to a method for forming a three dimensional article.Type: GrantFiled: February 19, 2016Date of Patent: May 25, 2021Assignee: Arcam ABInventors: Isak Elfstroem, Mattias Fager
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Publication number: 20200331090Abstract: An electron beam melting machine and a method of operation are provided which maintains constant energy absorption within a build layer by adjusting an incident energy level to compensate for energy not absorbed by the additive powder. This unabsorbed energy is detected in the form of electron emissions, which include secondary electrons, backscattered electrons, and/or electrons which are transmitted through the build platform.Type: ApplicationFiled: April 16, 2019Publication date: October 22, 2020Inventors: Frederic Larouche, Isak Elfström
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Publication number: 20190060996Abstract: Disclosed is a method for manufacturing three-dimensional articles with porosity.Type: ApplicationFiled: October 22, 2018Publication date: February 28, 2019Inventors: Calle Hellestam, Jenny Olsson, Isak Elfstroem
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Patent number: 10189086Abstract: Disclosed is a method for manufacturing three-dimensional articles with porosity.Type: GrantFiled: December 18, 2012Date of Patent: January 29, 2019Assignee: ARCAM ABInventors: Calle Hellestam, Jenny Olsson, Isak Elfstroem
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Publication number: 20180311759Abstract: The present invention relates to an apparatus for forming a three-dimensional article through successively depositing individual layers of powder material that are fused together so as to form the article, the apparatus comprising an electron beam source emanating an electron beam for fusing the powder material in a build tank, a hollow construction having an upper opening and a lower opening, means for moving the hollow construction between a first position and a second position, a synchronising unit for synchronising the movement of a powder distributor for applying the individual layers of powder material on the work table with the movement of the hollow construction so that the hollow metal construction is at the first position when fusing and/or heating the powder layer and at the second position when the powder distributor is distributing the powder material for forming the individual powder layers.Type: ApplicationFiled: March 28, 2018Publication date: November 1, 2018Inventors: Ulf Ackelid, Isak Elfstroem
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Patent number: 9789563Abstract: The invention relates to a method for forming a three-dimensional article through successive fusion of locations of a powder bed. The method comprising: providing a model of said three-dimensional article; applying a powder layer on a work table; determining a maximum scan length of an energy beam; directing said energy beam from a first energy beam source over said work table with constant energy causing said first powder layer to fuse in first selected locations according to said model to form a first cross section of said three-dimensional article, wherein locations with a shorter scan length than said maximum scan length is provided with a time sink before and/or after said scan line so that the time period between each two adjacent scan lines is constant throughout the manufacture of said three-dimensional article.Type: GrantFiled: November 19, 2014Date of Patent: October 17, 2017Assignee: Arcam ABInventors: Isak Elfstroem, Calle Hellestam, Mattias Fager
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Publication number: 20160311021Abstract: Various embodiments of the present invention relate to a method of using of a focus lens in additive manufacturing for forming a three-dimensional article through successive fusion, with a high energy beam, of parts of at least one layer of a powder bed provided on a work table, which parts correspond to successive cross sections of the three dimensional article, said method comprising the step of: using said focus lens for varying a spot size of said high energy beam on said powder bed as a function of an already fused thickness of said three-dimensional article below said powder which is to be fused. The invention is also related to a method for forming a three dimensional article.Type: ApplicationFiled: February 19, 2016Publication date: October 27, 2016Inventors: Isak Elfstroem, Mattias Fager
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Publication number: 20150174695Abstract: The invention relates to a method for forming a three-dimensional article through successive fusion of locations of a powder bed. The method comprising: providing a model of said three-dimensional article; applying a powder layer on a work table; determining a maximum scan length of an energy beam; directing said energy beam from a first energy beam source over said work table with constant energy causing said first powder layer to fuse in first selected locations according to said model to form a first cross section of said three-dimensional article, wherein locations with a shorter scan length than said maximum scan length is provided with a time sink before and/or after said scan line so that the time period between each two adjacent scan lines is constant throughout the manufacture of said three-dimensional article.Type: ApplicationFiled: November 19, 2014Publication date: June 25, 2015Inventors: Isak Elfstroem, Calle Hellestam, Mattias Fager