Patents by Inventor Isamu Matsumoto

Isamu Matsumoto has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11173641
    Abstract: There is provided a mold including a movable side mold, a fixed side mold and a sprue bush, the sprue bush including a flow path for a cooling fluid of the fixed side mold, wherein inlet and outlet ports of the flow path for the cooling fluid are in a direct connection with a cooling tube, respectively, the cooling tube being located along a space portion provided in the fixed side mold, and wherein the space portion is in a form of an opening provided in at least one of opposed surfaces of the fixed side mold.
    Type: Grant
    Filed: December 25, 2015
    Date of Patent: November 16, 2021
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Satoshi Abe, Kenichi Tanaka, Yoshiyuki Uchinono, Isamu Matsumoto, Masataka Takenami
  • Publication number: 20210138708
    Abstract: There is provided a mold including a movable side mold, a fixed side mold and a sprue bush, the sprue bush including a flow path for a cooling fluid of the fixed side mold, wherein inlet and outlet ports of the flow path for the cooling fluid are in a direct connection with a cooling tube, respectively, the cooling tube being located along a space portion provided in the fixed side mold, and wherein the space portion is in a form of an opening provided in at least one of opposed surfaces of the fixed side mold.
    Type: Application
    Filed: December 25, 2015
    Publication date: May 13, 2021
    Applicant: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Satoshi ABE, Kenichi TANAKA, Yoshiyuki UCHINONO, Isamu MATSUMOTO, Masataka TAKENAMI
  • Patent number: 9902113
    Abstract: There is provided a method for manufacturing a three-dimensional shaped object, comprising the steps of: (i) forming a solidified layer by irradiating a predetermined portion of a powder layer with a light beam, thereby allowing sintering of the powder of the predetermined portion or melting and subsequent solidification thereof; and (ii) forming another solidified layer by newly forming a powder layer on the resulting solidified layer, and then irradiating another predetermined portion of the new powder layer with the light beam, the steps (i) and (ii) being repeatedly performed, wherein the three-dimensional shaped object is manufactured such that it has three different solidified portions of high-density, intermediate-density and low-density solidified portions in at least a part of the object, and wherein the intermediate-density solidified portion is formed to be located in a part of a surface of the three-dimensional shaped object.
    Type: Grant
    Filed: March 15, 2012
    Date of Patent: February 27, 2018
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Isamu Matsumoto, Satoshi Abe, Masataka Takenami, Yoshiyuki Uchinono
  • Patent number: 9776243
    Abstract: A selective laser sintering method reduces a warping deformation of a three-dimensional shaped object, the warping deformation being due to the scanning of a light beam. The manufacturing method is a method for manufacturing a three-dimensional shaped object by alternate repetition of a powder-layer forming and a solidified-layer forming, wherein a scanning of the light irradiation is divided into light beam-scannings “A” and “B”, the light beam-scanning “A” being for the light irradiation of a peripheral portion corresponding to a periphery of the three-dimensional shaped object, and the light beam-scanning “B” being for the light irradiation of an internal portion corresponding to a region of the three-dimensional shaped object, the region being located inside the periphery. In particular, the peripheral portion is subjected to a discontinuous light beam-irradiation in the light beam-scanning “A” such that an irradiation path of the light beam is divided into a plurality of sub-irradiation paths.
    Type: Grant
    Filed: March 4, 2015
    Date of Patent: October 3, 2017
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Satoshi Abe, Masataka Takenami, Isamu Matsumoto
  • Patent number: 9707622
    Abstract: There is provided a selective laser sintering method capable of reducing the bulge of the peripheral portion corresponding to the periphery of the three-dimensional shaped object. The manufacturing method according to an embodiment of the present invention includes alternate repetition of a powder-layer forming and a solidified-layer forming, the repetition comprising: (i) forming a solidified layer by irradiating a predetermined portion of a powder layer with a light beam, thereby sintering the powder in the predetermined portion or a melting and subsequently solidifying the powder; and (ii) forming another solidified layer by newly forming a powder layer on the formed solidified layer, followed by irradiation of a predetermined portion of the newly formed powder layer with the light beam, wherein a scanning of the light irradiation is divided into light beam-scannings “A” and “B”.
    Type: Grant
    Filed: March 4, 2015
    Date of Patent: July 18, 2017
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Masataka Takenami, Satoshi Abe, Isamu Matsumoto
  • Patent number: 9604282
    Abstract: There is provided a selective laser sintering method capable of reducing the trouble in chipping or breakage of the machining tool and the like. The manufacturing method according to an embodiment of the present invention is a method for manufacturing a three-dimensional shaped object by repetition of a powder-layer forming and a solidified-layer forming, the repetition including the steps of (i) forming a solidified layer by irradiating a predetermined portion of a powder layer with a light beam, thereby allowing a sintering of the powder in the predetermined portion or a melting and subsequent solidification thereof, and (ii) forming another solidified layer by newly forming a powder layer on the resulting solidified layer, followed by the irradiation of a predetermined portion of the powder layer with the light beam.
    Type: Grant
    Filed: July 9, 2014
    Date of Patent: March 28, 2017
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Satoshi Abe, Masataka Takenami, Isamu Matsumoto
  • Patent number: 9597836
    Abstract: There is provided a manufacturing method of the three-dimensional shaped object, the method being capable of suitably reducing the local raised portion which can occur during the light beam irradiation under the condition of the divided sub-irradiation paths. The manufacturing method of the present invention is performed by repetition of a powder-layer forming and a solidified-layer forming, wherein an irradiation path of the light beam is divided into a plurality of sub-irradiation paths including a short sub-irradiation path with its length being shorter than a predetermined length and a long sub-irradiation path with its length being the predetermined length or longer, and wherein an irradiation mode of the light beam is changed depending on the lengths of the sub-irradiation paths.
    Type: Grant
    Filed: March 6, 2013
    Date of Patent: March 21, 2017
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Satoshi Abe, Isamu Matsumoto, Masataka Takenami, Masaki Kondo, Isao Fuwa, Yoshiyuki Uchinono
  • Publication number: 20170072464
    Abstract: There is provided a selective laser sintering method capable of reducing the bulge of the peripheral portion corresponding to the periphery of the three-dimensional shaped object. The manufacturing method according to an embodiment of the present invention includes alternate repetition of a powder-layer forming and a solidified-layer forming, the repetition comprising: (i) forming a solidified layer by irradiating a predetermined portion of a powder layer with a light beam, thereby sintering the powder in the predetermined portion or a melting and subsequently solidifying the powder; and (ii) forming another solidified layer by newly forming a powder layer on the formed solidified layer, followed by irradiation of a predetermined portion of the newly formed powder layer with the light beam, wherein a scanning of the light irradiation is divided into light beam-scannings “A” and “B”.
    Type: Application
    Filed: March 4, 2015
    Publication date: March 16, 2017
    Applicant: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Masataka TAKENAMI, Satoshi ABE, Isamu MATSUMOTO
  • Patent number: 9592554
    Abstract: A method for manufacturing a three-dimensional shaped object, comprising: (i) forming a powder layer on a base plate by a sliding movement of a squeegee blade, followed by forming a solidified layer by irradiating a predetermined portion of the powder layer with a light beam, thereby allowing sintering of the powder of the predetermined portion or melting and subsequent solidification thereof; and (ii) forming another solidified layer by newly forming a powder layer on the resulting solidified layer, and then irradiating another predetermined portion of the new powder layer with the light beam, steps (i) and (ii) being repeatedly performed, wherein machining is performed at least once on an outer surface of a shaped object precursor obtained during manufacturing, and after machining, at least one solidified layer is formed, and followed by upper face machining to remove a raised solidified portion generated at a peripheral edge of the solidified layer.
    Type: Grant
    Filed: May 22, 2012
    Date of Patent: March 14, 2017
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Satoshi Abe, Isamu Matsumoto, Masataka Takenami, Isao Fuwa, Yoshikazu Higashi, Yoshiyuki Uchinono, Norio Yoshida
  • Publication number: 20170066052
    Abstract: A selective laser sintering method reduces a warping deformation of a three-dimensional shaped object, the warping deformation being due to the scanning of a light beam. The manufacturing method is a method for manufacturing a three-dimensional shaped object by alternate repetition of a powder-layer forming and a solidified-layer forming, wherein a scanning of the light irradiation is divided into light beam-scannings “A” and “B”, the light beam-scanning “A” being for the light irradiation of a peripheral portion corresponding to a periphery of the three-dimensional shaped object, and the light beam-scanning “B” being for the light irradiation of an internal portion corresponding to a region of the three-dimensional shaped object, the region being located inside the periphery. In particular, the peripheral portion is subjected to a discontinuous light beam-irradiation in the light beam-scanning “A” such that an irradiation path of the light beam is divided into a plurality of sub-irradiation paths.
    Type: Application
    Filed: March 4, 2015
    Publication date: March 9, 2017
    Applicant: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Satoshi ABE, Masataka TAKENAMI, Isamu MATSUMOTO
  • Patent number: 9586285
    Abstract: There is provided a selective laser sintering method capable of reducing the trouble in chipping or breakage of the machining tool and the like. The manufacturing method according to an embodiment of the present invention is a method for manufacturing a three-dimensional shaped object by repetition of a powder-layer forming and a solidified-layer forming, the repetition including the steps of (i) forming a solidified layer by irradiating a predetermined portion of a powder layer with a light beam, thereby allowing a sintering of the powder in the predetermined portion or a melting and subsequent solidification thereof, and (ii) forming another solidified layer by newly forming a powder layer on the resulting solidified layer, followed by the irradiation of a predetermined portion of the powder layer with the light beam.
    Type: Grant
    Filed: July 9, 2014
    Date of Patent: March 7, 2017
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Satoshi Abe, Masataka Takenami, Isamu Matsumoto
  • Publication number: 20150298211
    Abstract: There is provided a selective laser sintering method capable of reducing the trouble in chipping or breakage of the machining tool and the like. The manufacturing method according to an embodiment of the present invention is a method for manufacturing a three-dimensional shaped object by repetition of a powder-layer forming and a solidified-layer forming, the repetition including the steps of (i) forming a solidified layer by irradiating a predetermined portion of a powder layer with a light beam, thereby allowing a sintering of the powder in the predetermined portion or a melting and subsequent solidification thereof, and (ii) forming another solidified layer by newly forming a powder layer on the resulting solidified layer, followed by the irradiation of a predetermined portion of the powder layer with the light beam.
    Type: Application
    Filed: July 9, 2014
    Publication date: October 22, 2015
    Applicant: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Satoshi ABE, Masataka TAKENAMI, Isamu MATSUMOTO
  • Publication number: 20150290741
    Abstract: There is provided a selective laser sintering method capable of reducing the trouble in chipping or breakage of the machining tool and the like. The manufacturing method according to an embodiment of the present invention is a method for manufacturing a three-dimensional shaped object by repetition of a powder-layer forming and a solidified-layer forming, the repetition including the steps of (i) forming a solidified layer by irradiating a predetermined portion of a powder layer with a light beam, thereby allowing a sintering of the powder in the predetermined portion or a melting and subsequent solidification thereof, and (ii) forming another solidified layer by newly forming a powder layer on the resulting solidified layer, followed by the irradiation of a predetermined portion of the powder layer with the light beam.
    Type: Application
    Filed: July 9, 2014
    Publication date: October 15, 2015
    Applicant: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Satoshi Abe, Masataka Takenami, Isamu Matsumoto
  • Publication number: 20150183165
    Abstract: There is provided a manufacturing method of the three-dimensional shaped object, the method being capable of suitably reducing the local raised portion which can occur during the light beam irradiation under the condition of the divided sub-irradiation paths. The manufacturing method of the present invention is performed by repetition of a powder-layer forming and a solidified-layer forming, wherein an irradiation path of the light beam is divided into a plurality of sub-irradiation paths including a short sub-irradiation path with its length being shorter than a predetermined length and a long sub-irradiation path with its length being the predetermined length or longer, and wherein an irradiation mode of the light beam is changed depending on the lengths of the sub-irradiation paths.
    Type: Application
    Filed: March 6, 2013
    Publication date: July 2, 2015
    Applicant: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Satoshi Abe, Isamu Matsumoto, Masataka Takenami, Masaki Kondo, Isao Fuwa, Yoshiyuki Uchinono
  • Publication number: 20140147328
    Abstract: A method for manufacturing a three-dimensional shaped object, comprising: (i) forming a powder layer on a base plate by a sliding movement of a squeegee blade, followed by forming a solidified layer by irradiating a predetermined portion of the powder layer with a light beam, thereby allowing sintering of the powder of the predetermined portion or melting and subsequent solidification thereof; and (ii) forming another solidified layer by newly forming a powder layer on the resulting solidified layer, and then irradiating another predetermined portion of the new powder layer with the light beam, steps (i) and (ii) being repeatedly performed, wherein machining is performed at least once on an outer surface of a shaped object precursor obtained during manufacturing, and after machining, at least one solidified layer is formed, and followed by upper face machining to remove a raised solidified portion generated at a peripheral edge of the solidified layer.
    Type: Application
    Filed: May 22, 2012
    Publication date: May 29, 2014
    Applicant: PANASONIC CORPORATION
    Inventors: Satoshi Abe, Isamu Matsumoto, Masataka Takenami, Isao Fuwa, Yoshikazu Higashi, Yoshiyuki Uchinono, Norio Yoshida
  • Publication number: 20140010908
    Abstract: There is provided a method for manufacturing a three-dimensional shaped object, comprising the steps of: (i) forming a solidified layer by irradiating a predetermined portion of a powder layer with a light beam, thereby allowing sintering of the powder of the predetermined portion or melting and subsequent solidification thereof; and (ii) forming another solidified layer by newly forming a powder layer on the resulting solidified layer, and then irradiating another predetermined portion of the new powder layer with the light beam, the steps (i) and (ii) being repeatedly performed, wherein the three-dimensional shaped object is manufactured such that it has three different solidified portions of high-density, intermediate-density and low-density solidified portions in at least a part of the object, and wherein the intermediate-density solidified portion is formed to be located in a part of a surface of the three-dimensional shaped object.
    Type: Application
    Filed: March 15, 2012
    Publication date: January 9, 2014
    Applicant: PANASONIC CORPORATION
    Inventors: Isamu Matsumoto, Satoshi Abe, Masataka Takenami, Yoshiyuki Uchinono
  • Patent number: 6250128
    Abstract: An upset forging die device and method are provided for upset-forging a raw material that is being filled in a cavity of a lower molding die at a portion between an upper punch of an upper molding die provided on a slide and a lower punch of the lower molding die provided on a bolster. The upper and lower punches are provided with an upper pin and a lower pin respectively so that a first end of each pin is protruded and withdrawn from each of end surfaces of the upper and lower punches and the pins are vertically movable in the upper and lower punches respectively, while a second end of the upper and lower pins is applied with a back-pressure.
    Type: Grant
    Filed: October 13, 1999
    Date of Patent: June 26, 2001
    Assignees: Komatsu Industries Corporation, Nichidai Corporation
    Inventors: Hiroyuki Ando, Isamu Matsumoto, Akira Yamamoto, Yoshihiro Ishihara
  • Patent number: 5191006
    Abstract: An oxymethylene copolymer composition which comprises an intimate mixture containing:(A) 100 parts by weight of an oxymethylene copolymer,(B) 0.01 to 2 parts by weight of an ester composed of a polyhydric alcohol having 2 to 10 carbon atoms and a higher fatty acid having 22 to 32 carbon atoms, and(C) 0.01 to 3 parts by weight of an alkaline earth metal salt of a fatty acid having 12 to 35 carbon atoms.
    Type: Grant
    Filed: June 24, 1991
    Date of Patent: March 2, 1993
    Assignee: Mitsubishi Gas Chemical Company, Inc.
    Inventors: Isamu Matsumoto, Zenpei Mizutani, Hiroshi Yada, Yoshihito Hara
  • Patent number: 4720899
    Abstract: A method of manufacturing a scroll member for use in a rotary compressor has the steps of heating a material which has been preformed into a substantially frusta-conical body consisting of a flat upper surface portion provided with a cylindrical projection integrally formed in the center portion thereof and a lower surface portion having a conical surface and a flat projecting surface, and forging the material by a forging apparatus. The heating step compriss a first heating at a temperature in the range from 100.degree. to 200.degree. C. and a second heating at a temperature of 440.degree. C. which is carried out after coating the material with graphite, the coating being applied to the material between the first and the second heatings.
    Type: Grant
    Filed: June 23, 1986
    Date of Patent: January 26, 1988
    Assignee: Kabushiki Kaisha Komatsu Seisakusho
    Inventors: Hiroyuki Ando, Isamu Matsumoto