Patents by Inventor Isao Sonoda
Isao Sonoda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240063685Abstract: A circuit connection apparatus has a connector including a housing in which a connection terminal is contained, a positioning guide portion provided therein at an opposite side to an opening portion of the housing, and a press-fit terminal extended from the connection terminal. Moreover, the circuit connection apparatus has a heat sink that includes a guide receipt portion fitted with the positioning guide portion—and an opening to be penetrated by the press-fit terminal and to which the housing is fixed. Furthermore, the circuit connection apparatus has a circuit board that includes a board positioning guide portion and a through-hole to which the press-fit terminal is pressure-bonded and that is fixed to the heat sink. Because the press-fit terminal and the through-hole can accurately be positioned, it is made possible that the reliability is raised and a simple assembly process suppresses the production cost from rising.Type: ApplicationFiled: February 24, 2021Publication date: February 22, 2024Applicant: Mitsubishi Electric CorporationInventors: Junya SUZUKI, Hideya NISHIKAWA, Yoshihiko ONISHI, Isao SONODA, Takayuki NAKAO
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Publication number: 20240006963Abstract: A rotating electrical machine that includes a heat dissipating structure of a heat generating portion of a control board includes the control board that includes a heating element on top of a main surface, a heat sink disposed so as to oppose the main surface, and includes a recess that accommodates the heating element on an opposite surface that oppose the main surface, and a heat dissipating material formed in a gap between the heating element and the recess.Type: ApplicationFiled: April 26, 2021Publication date: January 4, 2024Applicant: Mitsubishi Electric CorporationInventors: Yoshihiko ONISHI, Isao SONODA
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Patent number: 11670991Abstract: In an electric driving apparatus, a first rotational angle detecting sensor that generates a signal that corresponds to rotation of a shaft is disposed between a controlling apparatus and a motor. A housing accommodates the motor, the controlling apparatus, and the first rotational angle detecting sensor together. A second rotational angle detecting sensor that generates a signal that corresponds to rotation of the shaft is disposed at a position that is further away from the motor than the controlling apparatus in the axial direction of the shaft, and is disposed outside the housing. The first rotational angle detecting sensor is a magnetic detecting element sensor that includes: a magnet rotating body that includes a magnet, and that rotates together with the shaft; and a magnetic detecting element that detects magnetism from the magnet. The second rotational angle detecting sensor is a resolver.Type: GrantFiled: August 23, 2017Date of Patent: June 6, 2023Assignee: Mitsubishi Electric CorporationInventors: Saki Shimada, Isao Sonoda, Hideya Nishikawa, Satoru Akutsu
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Publication number: 20230034461Abstract: A rotary electric machine in which a capacitor does not explode even if heat is generated in the capacitor, is provided. A heat sink includes a recess-shaped capacitor housing portion having an inner peripheral side surface joined to an outer peripheral side surface of a capacitor via a capacitor heat dissipation material, and the capacitor housing portion includes an explosion-proof valve recess located at a position facing an explosion-proof valve of the capacitor, and a communication passage providing communication between a drive circuit board and the explosion-proof valve.Type: ApplicationFiled: April 16, 2020Publication date: February 2, 2023Applicant: Mitsubishi Electric CorporationInventors: Yoshihiko ONISHI, Isao SONODA
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Publication number: 20220073129Abstract: An angle detector including; a magnet being mounted on a rotation axle and that has a first track magnetized in P pole-pairs and second track magnetized in Q pole-pairs, a first hole device group that senses magnetic flux from the first track, a second hole device group that senses magnetic flux from the second track, a first detection unit that outputs an M-step absolute angular signal through division of one electric-angle rotation into M sections, a second detection unit that outputs an N-step relative angular signal through division of each of the M divided sections into N sections, an angle calculation unit that divides the one electric-angle rotation into [M×N] sections and calculates an [M×N]-step electric angular signal, based on the absolute angular signal and the relative angular signal, and an angle correction unit that outputs a correction angle supplemented so as to smooth the electric angular signal.Type: ApplicationFiled: July 9, 2019Publication date: March 10, 2022Applicant: Mitsubishi Electric CorporationInventors: Yuya TSUCHIMOTO, Tatsuya MORI, Isao KEZOBO, Satoru AKUTSU, Isao SONODA, Genki FUJII
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Patent number: 10759467Abstract: Provided is an integrated electric power steering apparatus including a positive-side wiring pattern configured to connect a positive side of a power supply and a positive side of an inverter circuit and a negative-side wiring pattern configured to connect a negative side of the power supply and a negative side of the inverter circuit, in which one of the wiring patterns is formed on a central side of a wiring board and another of the wiring patterns is formed on an outer periphery side of the wiring board. A plurality of switching elements forming the inverter circuit are mounted between the positive-side wiring pattern and the negative-side wiring pattern formed on the wiring board.Type: GrantFiled: September 18, 2015Date of Patent: September 1, 2020Assignee: Mitsubishi Electric CorporationInventors: Isao Sonoda, Shunsuke Fushie, Yoshihito Asao, Akihiko Mori
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Publication number: 20200177060Abstract: In an electric driving apparatus, a first rotational angle detecting sensor that generates a signal that corresponds to rotation of a shaft is disposed between a controlling apparatus and a motor. A housing accommodates the motor, the controlling apparatus, and the first rotational angle detecting sensor together. A second rotational angle detecting sensor that generates a signal that corresponds to rotation of the shaft is disposed at a position that is further away from the motor than the controlling apparatus in the axial direction of the shaft, and is disposed outside the housing. The first rotational angle detecting sensor is a magnetic detecting element sensor that includes: a magnet rotating body that includes a magnet, and that rotates together with the shaft; and a magnetic detecting element that detects magnetism from the magnet. The second rotational angle detecting sensor is a resolver.Type: ApplicationFiled: August 23, 2017Publication date: June 4, 2020Applicant: Mitsubishi Electric CorporationInventors: Saki SHIMADA, Isao SONODA, Hideya NISHIKAWA, Satoru AKUTSU
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Patent number: 10177612Abstract: A material of the stator core is different from a material of the housings, in a state where one end portion in the axis direction of the stator core is contacted to the first housing, and the other end portion in the axis direction of the stator core is contacted to the second housing; and a neighboring portion of a contact portion, at which the first housing is contacted to the stator core, and another neighboring portion of a contact portion, at which the second housing is contacted to the stator core, are connected by a connecting component in the axis direction, of which material is the same as a material of the stator core, whereby the first housing and the second housing are connected each other; and the first housing and the second housing face each other in a state where a gap intervenes between both housings.Type: GrantFiled: October 6, 2011Date of Patent: January 8, 2019Assignee: Mitsubishi Electric CorporationInventors: Yoshihito Asao, Isao Sonoda, Kohei Ushio, Satoru Akutsu
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Patent number: 10116177Abstract: A rotor (1) for a rotary electric machine includes a rotor core (2) including a first core portion (20) having a plurality of core pieces (5, 6) joined together through caulking portions (2a) and a hollow first lightening portion (20a), and a second core portion (21) having a plurality of core pieces (7, 8) joined together through caulking portions (2a) and a press-fit portion (21b). A radial magnetic path width of a ring-shaped outer circumferential portion formed by laminating the first core portion (20) and the second core portion (21) changes along a circumferential direction of the rotor core (2). Therefore, a weight and an inertia can be reduced.Type: GrantFiled: October 22, 2013Date of Patent: October 30, 2018Assignee: Mitsubishi Electric CorporationInventors: Tetsuya Iwata, Isao Sonoda, Satoru Akutsu, Masatsugu Nakano
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Publication number: 20180201302Abstract: Provided is an integrated electric power steering apparatus including a positive-side wiring pattern configured to connect a positive side of a power supply and a positive side of an inverter circuit and a negative-side wiring pattern configured to connect a negative side of the power supply and a negative side of the inverter circuit, in which one of the wiring patterns is formed on a central side of a wiring board and another of the wiring patterns is formed on an outer periphery side of the wiring board. A plurality of switching elements forming the inverter circuit are mounted between the positive-side wiring pattern and the negative-side wiring pattern formed on the wiring board.Type: ApplicationFiled: September 18, 2015Publication date: July 19, 2018Applicant: Mitsubishi Electric CorporationInventors: Isao SONODA, Shunsuke FUSHIE, Yoshihito ASAO, Akihiko MORI
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Patent number: 9729028Abstract: In a rotary electric machine having an integrated drive control device, a motor housing joined to a mounting housing, which is a cast member, is made of a steel material. Therefore, an outer diameter is reduced and strength for retaining a stator core is satisfactorily ensured even under high-temperature environments.Type: GrantFiled: October 4, 2012Date of Patent: August 8, 2017Assignee: Mitsubishi Electric CorporationInventors: Satoru Akutsu, Isao Sonoda, Yoshihito Asao
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Patent number: 9627944Abstract: Provided is an electric drive apparatus in which a detected portion (10) of a rotation angle sensor is disposed at an end of a shaft (7) of a motor, and a sensor portion (300) as a detection portion of the rotation angle sensor is disposed coaxially with the rotating axis of the shaft. In a control unit (200), an inverter circuit portion with a drive element (SW) for driving the motor, and a control substrate (17) which is separate from the sensor portion and controls the output of the inverter circuit portion are disposed. The sensor portion and the control substrate are electrically connected, with the control substrate disposed along a plane perpendicular to the rotating axis of the shaft.Type: GrantFiled: October 1, 2012Date of Patent: April 18, 2017Assignee: Mitsubishi Electric CorporationInventors: Masatsugu Nakano, Satoru Akutsu, Isao Sonoda, Kohei Ushio, Yoshihito Asao
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Patent number: 9577488Abstract: Problem To obtain a drive unit integrated rotating electrical machine that makes it easier to connect power circuits and achieves not only excellent vibration resistance but also excellent heat releasing properties. Means for Solution A drive unit integrated rotating electrical machine has a motor, a drive unit driving the motor under control and provided with power switching elements and conductors passing a current to the power switching elements, and a heat sink cooling the drive unit, which are combined into one unit. The drive unit integrated rotating electrical machine is characterized in that: the power switching elements are molded and formed into mold modules in a state in which terminals thereof are exposed; the conductors are insert-molded in a frame in a state in which terminals thereof are exposed; and the exposed terminals of the mold modules are connected to the exposed terminals of the insert-molded conductors and the mold modules are firmly fixed to the heat sink.Type: GrantFiled: May 20, 2011Date of Patent: February 21, 2017Assignee: Mitsubishi Electric CorporationInventors: Isao Sonoda, Yoshihito Asao, Mamoru Watanabe, Katsuhiko Omae, Tetsushi Watanabe
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Patent number: 9543802Abstract: A motor drive control apparatus 30, on which a switching element 73 for performing drive control of the motor 10 is mounted, includes: a heat sink 50 placed on the front side or rear side of the motor; and a housing 40 that is coupled to the heat sink and couples the heat sink to the frame or that covers the switching element mounted on the heat sink, and wherein an abutment surface 110 between the housing and the heat sink is located on a single plane intersecting with the direction of the rotation axis of the motor, and screw holes 42 and 52 for coupling the frame, the heat sink and the housing to each other are provided such that the positions in the circumferential direction of the screw holes 42 and 52 correspond to each other.Type: GrantFiled: March 4, 2011Date of Patent: January 10, 2017Assignee: Mitsubishi Electric CorporationInventors: Masatsugu Nakano, Yoshihito Asao, Isao Sonoda
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Patent number: 9531232Abstract: There is provided a drive-device-integrated rotating electrical machine, in which a radially protruding portion is provided radially on at least one of a housing and a heat sink which constitute a storing section of the drive device; an opening portion is formed on at least one of the radially protruding portion; a connector section is attachably/detachably attached onto the opening portion; and a connector-connecting portion for electrically connecting the connector section with the drive device is provided in the vicinity of the opening portion.Type: GrantFiled: April 6, 2011Date of Patent: December 27, 2016Assignee: Mitsubishi Electric CorporationInventors: Satoru Akutsu, Isao Sonoda, Yoshihito Asao
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Patent number: 9472988Abstract: A rotary electric machine according to the present invention includes a stator having a connection member forming a three phase delta connection by coil windings, including an insulating annular groove portion formed with double annular grooves and a first, a second, and a third annular conductive members, the annular conductive members being attached by insertion into the insulating annular groove portion; the insulating annular groove portion is formed with double grooves of one and the other, and both the grooves are connected via one window portion; the respective annular conductive members are each formed in a circular arc shape and provided with a plurality of arm portions extended outward in the radial direction of the stator, the plurality of arm portions being connected to coil end portions of the coil windings respectively.Type: GrantFiled: August 29, 2011Date of Patent: October 18, 2016Assignee: Mitsubishi Electric CorporationInventors: Isao Sonoda, Atsushi Sakaue, Satoru Akutsu
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Patent number: 9444311Abstract: Provided is an electric driving device including an electric motor (1), and a control device (20) arranged on an axis line of a rotation shaft (2) of the electric motor, for controlling the electric motor. The electric motor includes a motor terminal (13) extending toward the control device in parallel to a direction of the axis line of the rotation shaft, and a slit (13a) is formed at an end portion of the motor terminal on the control device side. The control device includes a motor connection terminal (34) formed on an extension line of the motor terminal and connected to the motor terminal. The slit of the motor terminal is press-fitted and fixed to the motor connection terminal, and an insulating member (33) for holding the motor connection terminal is fixed to the heat sink (35).Type: GrantFiled: August 28, 2012Date of Patent: September 13, 2016Assignee: Mitsubishi Electric CorporationInventors: Shinichi Ito, Isao Sonoda, Tadayuki Fujimoto
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Publication number: 20160204666Abstract: A rotor (1) for a rotary electric machine includes a rotor core (2) including a first core portion (20) having a plurality of core pieces (5, 6) joined together through caulking portions (2a) and a hollow first lightening portion (20a), and a second core portion (21) having a plurality of core pieces (7, 8) joined together through caulking portions (2a) and a press-fit portion (21b). A radial magnetic path width of a ring-shaped outer circumferential portion formed by laminating the first core portion (20) and the second core portion (21) changes along a circumferential direction of the rotor core (2). Therefore, a weight and an inertia can be reduced.Type: ApplicationFiled: October 22, 2013Publication date: July 14, 2016Applicant: Mitsubishi Electric CorporationInventors: Tetsuya IWATA, Isao SONODA, Satoru AKUTSU, Masatsugu NAKANO
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Patent number: 9391486Abstract: An electric power steering electric motor apparatus includes: an electric motor including: a motor housing; a stator; a rotor; and a power supplying portion that supplies electric power to the stator; and a controlling unit including: a driving circuit that supplies electric power to the electric motor; a connecting portion; a controlling circuit; and a case that covers the driving circuit and the controlling circuit, the electric motor and the controlling unit being mounted coaxially onto a gear housing that reduces rotational speed of the electric motor so as to position the controlling unit on a side near the gear housing, and the connecting portion being connected to the power supplying portion inside the case through an opening portion formed on the case, and being positioned and held by an insulating member so as to be insulated from the case and the motor housing.Type: GrantFiled: May 30, 2011Date of Patent: July 12, 2016Assignee: Mitsubishi Electric CorporationInventors: Atsushi Sakaue, Yoshihito Asao, Satoru Akutsu, Isao Sonoda, Kazuhisa Takashima
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Patent number: 9252638Abstract: A rotary electric machine according to the present invention is a rotary electric machine including: a heat sink mounted with a power circuit; a housing for containing incorporated components; and a frame for containing a rotor and a stator core; the heat sink, the housing, and the frame being coaxially and integrally configured. In the rotary electric machine, there are included a lead frame connected to a power circuit, and a connector portion connected to the lead frame and being for connecting to the outside; the heat sink is made of metal; and the housing is made of resin.Type: GrantFiled: April 20, 2011Date of Patent: February 2, 2016Assignee: Mitsubishi Electric CorporationInventors: Satoru Akutsu, Isao Sonoda, Yoshihito Asao