Patents by Inventor Issei Shinmura

Issei Shinmura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8247148
    Abstract: Employed are a resin-coated ferrite carrier for an electrophotographic developer including a ferrite carrier core material having a BET specific surface area of 900 to 5,000 cm2/g and an apparent density of 2.30 to 2.80 g/cm3, and the electrophotographic developer using this resin-coated ferrite carrier.
    Type: Grant
    Filed: February 22, 2008
    Date of Patent: August 21, 2012
    Assignee: Powdertech Co., Ltd.
    Inventors: Kanao Kayamoto, Issei Shinmura
  • Patent number: 7964330
    Abstract: There are adopted an electrophotographic resin-coated ferrite carrier having a carrier core coated with a resin, wherein a product of an apparent density ? (g/cm3), average particle size d (?m) and BET specific surface area S (m2/g) of the carrier core satisfies the following condition, a method for producing the same, and an electrophotographic developer. 4.5??×d×S?8.
    Type: Grant
    Filed: March 30, 2007
    Date of Patent: June 21, 2011
    Assignee: Powertech Co., Ltd.
    Inventors: Issei Shinmura, Kanao Kayamoto
  • Patent number: 7897317
    Abstract: The present invention provides a method for producing a core material of an electrophotographic ferrite carrier, by charging a raw powder with an average particle size of 20 to 50 ?m obtained by preparing raw materials for ferrite into a combustion flame along with a carrier gas for the raw powder, thermal-spraying the powder in atmospheric air to ferritize the powder, subsequently rapidly solidifying the thermal-sprayed particle, and sampling and collecting the particle, wherein the method satisfies the conditions comprising the following (1) to (3): (1) a mixture gas of propane and oxygen is used for the combustion flame for the thermal spraying, and a volumetric ratio of the propane to the oxygen is 1:3.5 to 6.0; (2) the carrier gas for the raw powder is air, nitrogen, oxygen or a mixture gas thereof, and the ratio (a/b) of a charged amount (a) of a raw powder (kg/hr) to a charged amount (b) of the carrier gas (kg/hr) for the raw powder is 4.
    Type: Grant
    Filed: February 21, 2008
    Date of Patent: March 1, 2011
    Assignee: Powdertech Co., Ltd
    Inventors: Issei Shinmura, Kanao Kayamoto
  • Patent number: 7879522
    Abstract: There are adopted: a carrier core material for an electrophotographic developer, including Mg, Ti and Fe as main components, and containing Fe, Mg and Ti in contents of 52 to 66% by weight, 3 to 12% by weight and 0.2 to 12% by weight, respectively; an electrophotographic developer carrier prepared by coating with a resin the surface of the carrier core material; and an electrophotographic developer using the carrier.
    Type: Grant
    Filed: January 30, 2009
    Date of Patent: February 1, 2011
    Assignee: Powdertech Co., Ltd.
    Inventors: Koji Aga, Issei Shinmura, Tetsuya Igarashi
  • Publication number: 20110013948
    Abstract: Objects of the present invention are to provide a carrier core material for an electrophotographic developer having a true spherical shape and excellent strength, and a controllable true density and/or apparent density, and a method for manufacturing the carrier core material, a carrier and a method for manufacturing the carrier, and an electrophotographic developer using the carrier. In order to achieve the objects, there are employed a carrier core material for an electrophotographic developer, containing 3 to 100% by number of hollow particles having an iron content of 36 to 78% by weight, and a carrier for an electrophotographic developer, obtained by coating a resin on a surface of the carrier core material, and methods for manufacturing these, and an electrophotographic developer using the carrier.
    Type: Application
    Filed: February 27, 2009
    Publication date: January 20, 2011
    Applicant: POWDERTECH CO., LTD.
    Inventors: Koji Aga, Issei Shinmura, Tetsuya Igarashi
  • Patent number: 7824833
    Abstract: A spherical resin-coated ferrite carrier for an electrophotographic developer which can maintain a stable resistance and chargeability, a favorable charge rising property because of an excellent fluidity, and has a suitable durability, its production method which is excellent in economic efficiency and production stability, and an electrophotographic developer using the resin-coated ferrite carrier, are provided. A resin-coated ferrite carrier for an electrophotographic developer which is a spherical resin-coated ferrite carrier, wherein a carrier core material thereof has an irregular surface to improve the adhesive strength to a resin coat, and wherein the irregularity of the surface takes a finely streaked wrinkle pattern, its production method, and an electrophotographic developer using the resin-coated ferrite carrier, are employed.
    Type: Grant
    Filed: November 30, 2006
    Date of Patent: November 2, 2010
    Assignee: Powdertech Co., Ltd.
    Inventors: Kanao Kayamoto, Issei Shinmura, Toshio Honjo
  • Publication number: 20090197194
    Abstract: There are adopted: a carrier core material for an electrophotographic developer, including Mg, Ti and Fe as main components, and containing Fe, Mg and Ti in contents of 52 to 66% by weight, 3 to 12% by weight and 0.2 to 12% by weight, respectively; an electrophotographic developer carrier prepared by coating with a resin the surface of the carrier core material; and an electrophotographic developer using the carrier.
    Type: Application
    Filed: January 30, 2009
    Publication date: August 6, 2009
    Applicant: POWDERTECH CO., LTD.
    Inventors: Koji Aga, Issei Shinmura, Tetsuya Igarashi
  • Patent number: 7553597
    Abstract: A carrier core material containing at least one metal oxide (MLO) having a melting point of not higher than 1000° C. and at least one metal oxide (MHO) having a melting point of not lower than 1800° C., wherein the metal (MH) for constituting the metal oxide (MHO) has an electrical resistivity of not less than 10?5 ?·cm. Also disclosed is a two-component developing agent comprising a coated carrier, which comprises the carrier core material coated with a resin, and toner particles. Further disclosed is an image forming method comprising developing an electrostatic latent image formed on a photosensitive member with the two-component developing agent using an alternating electric field. The carrier core material and the coated carrier have high magnetization and are free from occurrence of leakage of electric charge over a wide range of electric field from low electric field to high electric field. According to the two-component developing agent, an excellent image can be formed.
    Type: Grant
    Filed: February 6, 2004
    Date of Patent: June 30, 2009
    Assignee: Powdertech Co., Ltd.
    Inventors: Hiromichi Kobayashi, Issei Shinmura, Tsuyoshi Itagoshi, Yuji Sato
  • Publication number: 20090130587
    Abstract: A spherical resin-coated ferrite carrier for an electrophotographic developer which can maintain a stable resistance and chargeability, a favorable charge rising property because of an excellent fluidity, and has a suitable durability, its production method which is excellent in economic efficiency and production stability, and an electrophotographic developer using the resin-coated ferrite carrier, are provided. A resin-coated ferrite carrier for an electrophotographic developer which is a spherical resin-coated ferrite carrier, wherein a carrier core material thereof has an irregular surface to improve the adhesive strength to a resin coat, and wherein the irregularity of the surface takes a finely streaked wrinkle pattern, its production method, and an electrophotographic developer using the resin-coated ferrite carrier, are employed.
    Type: Application
    Filed: November 30, 2006
    Publication date: May 21, 2009
    Applicant: POWDERTECH CO., LTD.
    Inventors: Kanao Kayamoto, Issei Shinmura, Toshio Honjo
  • Patent number: 7442483
    Abstract: A ferrite carrier for the electrophotographic developer containing 40 to 500 ppm of zirconium; a method for preparing a ferrite carrier for the electrophotographic developer, comprising the steps for weighing, mixing, and pulverizing ferrite raw materials, and for granulating, drying, and firing the obtained slurry; wherein a zirconium raw material is added so that the zirconium content after firing becomes 40 to 500 ppm; and an electrophotographic developer using the ferrite carrier.
    Type: Grant
    Filed: June 28, 2005
    Date of Patent: October 28, 2008
    Assignee: Powdertech Co., Ltd.
    Inventors: Hiromichi Kobayashi, Kanao Kayamoto, Tadashi Harayama, Issei Shinmura, Toshio Honjo
  • Publication number: 20080241729
    Abstract: Employed are a resin-coated ferrite carrier for an electrophotographic developer including a ferrite carrier core material having a BET specific surface area of 900 to 5,000 cm2/g and an apparent density of 2.30 to 2.80 g/cm3, and the electrophotographic developer using this resin-coated ferrite carrier.
    Type: Application
    Filed: February 22, 2008
    Publication date: October 2, 2008
    Applicant: POWDERTECH CO., LTD.
    Inventors: Kanao KAYAMOTO, Issei SHINMURA
  • Publication number: 20080206664
    Abstract: The present invention provides a method for producing a core material of an electrophotographic ferrite carrier, by charging a raw powder with an average particle size of 20 to 50 ?m obtained by preparing raw materials for ferrite into a combustion flame along with a carrier gas for the raw powder, thermal-spraying the powder in atmospheric air to ferritize the powder, subsequently rapidly solidifying the thermal-sprayed particle, and sampling and collecting the particle, wherein the method satisfies the conditions comprising the following (1) to (3): (1) a mixture gas of propane and oxygen is used for the combustion flame for the thermal spraying, and a volumetric ratio of the propane to the oxygen is 1:3.5 to 6.0; (2) the carrier gas for the raw powder is air, nitrogen, oxygen or a mixture gas thereof, and the ratio (a/b) of a charged amount (a) of a raw powder (kg/hr) to a charged amount (b) of the carrier gas (kg/hr)for the raw powder is 4.
    Type: Application
    Filed: February 21, 2008
    Publication date: August 28, 2008
    Applicant: POWDERTECH CO., LTD.
    Inventors: Issei Shinmura, Kanao KAYAMOTO
  • Publication number: 20070231732
    Abstract: There are adopted an electrophotographic resin-coated ferrite carrier having a carrier core coated with a resin, wherein a product of an apparent density ? (g/cm3), average particle size d (?m) and BET specific surface area S (m2/g) of the carrier core satisfies the following condition, a method for producing the same, and an electrophotographic developer. 4.5??×d×S?8.
    Type: Application
    Filed: March 30, 2007
    Publication date: October 4, 2007
    Applicant: Powdertech Co., Ltd.
    Inventors: Issei Shinmura, Kanao Kayamoto
  • Patent number: 7183033
    Abstract: A carrier core material for an electrophotographic developing agent, which comprises 100 parts by weight of a ferrite component represented by a formula (A) and 0.1 to 5.0 parts by weight of ZrO2 that is present in the ferrite component without forming a solid solution, and which has a magnetization, at 1000(103/4?·A/m), of 65 to 85 Am2/kg and an electrical resistance, at an applied voltage of 1000 V, of 105 to 109 ?. (MnO)x(MgO)y(Fe2O3)z??(A) wherein x, y and z are each expressed in % by mol and are numbers satisfying the conditions of 40?x?60, 0.1?y?10 and x+y+z=100. Also disclosed is a two-component developing agent comprising a coated carrier, which is obtained by coating the above carrier core material with a resin, and toner particles. Further disclosed is an image forming method comprising developing an electrostatic latent image formed by the use of an alternating electric field, with the two-component developing agent.
    Type: Grant
    Filed: February 6, 2004
    Date of Patent: February 27, 2007
    Assignee: Powdertech Co., Ltd.
    Inventors: Issei Shinmura, Hiromichi Kobayashi, Tsuyoshi Itagoshi, Yuji Sato
  • Patent number: 7144670
    Abstract: A resin-coated carrier for an electrophotographic developer and a process of producing the carrier. The carrier comprises a ferrite core mainly comprising iron oxide, primarily having a spinel structure, and having a volume average particle size of 20 to 45 ?m and a resin coat, wherein the carrier has a magnetization of 65 to 80 emu/g in a magnetic field of 1 KOe, the core has an electric current value of 50 to 150 ?A and a surface smoothness uniformity of 75% or higher, and the amount of the resin coat is 0.1 to 5.0% by weight based on the core.
    Type: Grant
    Filed: March 21, 2003
    Date of Patent: December 5, 2006
    Assignee: Powertech Co., Ltd.
    Inventors: Kanao Kayamoto, Issei Shinmura, Yuji Sato
  • Publication number: 20060003248
    Abstract: A ferrite carrier for the electrophotographic developer containing 40 to 500 ppm of zirconium; a method for preparing a ferrite carrier for the electrophotographic developer, comprising the steps for weighing, mixing, and pulverizing ferrite raw materials, and for granulating, drying, and firing the obtained slurry; wherein a zirconium raw material is added so that the zirconium content after firing becomes 40 to 500 ppm; and an electrophotographic developer using the ferrite carrier.
    Type: Application
    Filed: June 28, 2005
    Publication date: January 5, 2006
    Applicant: POWDERTECH CO., LTD.
    Inventors: Hiromichi Kobayashi, Kanao Kayamoto, Tadashi Harayama, Issei Shinmura, Toshio Honjo
  • Publication number: 20040229151
    Abstract: A carrier core material containing at least one metal oxide (MLO) having a melting point of not higher than 1000° C. and at least one metal oxide (MHO) having a melting point of not lower than 1800° C., wherein the metal (MH) for constituting the metal oxide (MHO) has an electrical resistivity of not less than 10−5 &OHgr;·cm. Also disclosed is a two-component developing agent comprising a coated carrier, which comprises the carrier core material coated with a resin, and toner particles. Further disclosed is an image forming method comprising developing an electrostatic latent image formed on a photosensitive member with the two-component developing agent using an alternating electric field. The carrier core material and the coated carrier have high magnetization and are free from occurrence of leakage of electric charge over a wide range of electric field from low electric field to high electric field.
    Type: Application
    Filed: February 6, 2004
    Publication date: November 18, 2004
    Applicant: POWDERTECH CO., LTD.
    Inventors: Hiromichi Kobayashi, Issei Shinmura, Tsuyoshi Itagoshi, Yuji Sato
  • Publication number: 20040185366
    Abstract: Disclosed is a carrier core material for an electrophotographic developing agent, which comprises 100 parts by weight of a ferrite component represented by a formula (A) and 0.1 to 5.0 parts by weight of ZrO2 that is present in the ferrite component without forming a solid solution, and which has a magnetization, at 1000(103/4&pgr;·A/m), of 65 to 85 Am2/kg and an electrical resistance, at an applied voltage of 1000 V, of 105 to 109 &OHgr;.
    Type: Application
    Filed: February 6, 2004
    Publication date: September 23, 2004
    Inventors: Issei Shinmura, Hiromichi Kobayashi, Tsuyoshi Itagoshi, Yuji Sato
  • Publication number: 20030186156
    Abstract: A resin-coated carrier for an electrophotographic developer and a process of producing the carrier. The carrier comprises a ferrite core mainly comprising iron oxide, primarily having a spinel structure, and having a volume average particle size of 20 to 45 &mgr;m and a resin coat, wherein the carrier has a magnetization of 65 to 80 emu/g in a magnetic field of 1 KOe, the core has an electric current value of 50 to 150 &mgr;A and a surface smoothness uniformity of 75% or higher, and the amount of the resin coat is 0.1 to 5.0% by weight based on the core.
    Type: Application
    Filed: March 21, 2003
    Publication date: October 2, 2003
    Applicant: POWDERTECH CO., LTD
    Inventors: Kanao Kayamoto, Issei Shinmura, Yuji Sato
  • Patent number: 6582870
    Abstract: A carrier for an electrophotographic developer comprising spherical magnetic core particles which have a volume average particle size of 25 to 45 &mgr;m, an average void size of 10 to 20 &mgr;m, a volume based particle size distribution having less than 1% of 22 &mgr;m or smaller particles, a magnetization of 67 to 88 emu/g in a magnetic field of 1 kOe, and a difference of 10 emu/g or smaller in magnetization in a magnetic field of 1 kOe between scattered particles and remaining particles.
    Type: Grant
    Filed: January 15, 2002
    Date of Patent: June 24, 2003
    Assignee: Powdertech Co., Ltd.
    Inventors: Kanao Kayamoto, Issei Shinmura, Yuji Sato