Abstract: A method for repairing a crushing device or other device configured to comminute material includes the steps of removing at least one first insert from a portion of a crushing body such that at least one opening is formed in the portion of the crushing body, positioning at least one second insert in the at least one opening formed by the removing of the at least one first insert, positioning a force application mechanism adjacent to the at least one second insert and the portion of the crushing body, and actuating the force application mechanism to deform the portion of the crushing body to attach the at least one second insert to the portion of the crushing body. The one or more first inserts may be damaged and the one or more second inserts may be used to replace the one or more damaged first inserts. The force application mechanism is preferably explosive material. A method of forming a wearable surface is also disclosed.

Abstract: A wearable surface for a device configured for material comminution wherein the wearable surface is comprised of a first metal structure attached to at least one insert via a deformation of a portion of the first metal structure by a transfer of force caused by igniting at least one explosive material, the inserts being harder than the first metal structure wherein the wear surface is sized and configured to support or retain a material to be impacted and crushed by the crushing body. The wearable surface may be, for example, a semi-autogenous layer of a roller or may be a wearable surface of a crushing body of a crushing device configured to impact, crush, or grind material such as rock, minerals, ore or agglomerated material. Devices that include such a wearable surface are also disclosed.

Abstract: A method of making a wearable surface for a device configured for material comminution includes positioning inserts adjacent to a first metal structure positioning a second metal structure adjacent to the inserts and the first metal structure such that there is a gap between the second metal structure and the first metal structure, and positioning at least one explosive adjacent to the second metal structure. The one or more explosives are ignited adjacent to the second metal structure to cause a portion of the first metal structure to deform to attach the inserts to the first metal structure. The wearable surface may be, for example, a semi-autogenous layer of a roller or may be a wearable surface of a crushing body of a crushing device configured to impact, crush, or grind material such as rock, minerals, ore or agglomerated material. Devices that include such a wearable surface are also disclosed.

Abstract: A method for repairing a crushing device or other device configured to comminute material includes the steps of removing at least one first insert from a portion of a crushing body such that at least one opening is formed in the portion of the crushing body, positioning at least one second insert in the at least one opening formed by the removing of the at least one first insert, positioning a force application mechanism adjacent to the at least one second insert and the portion of the crushing body, and actuating the force application mechanism to deform the portion of the crushing body to attach the at least one second insert to the portion of the crushing body. The one or more first inserts may be damaged and the one or more second inserts may be used to replace the one or more damaged first inserts. The force application mechanism is preferably explosive material. A method of forming a wearable surface is also disclosed.

Abstract: A method of making a wearable surface for a device configured for material comminution includes positioning inserts adjacent to a first metal structure positioning a second metal structure adjacent to the inserts and the first metal structure such that there is a gap between the second metal structure and the first metal structure, and positioning at least one explosive adjacent to the second metal structure. The one or more explosives are ignited adjacent to the second metal structure to cause a portion of the first metal structure to deform to attach the inserts to the first metal structure. The wearable surface may be, for example, a semi-autogenous layer of a roller or may be a wearable surface of a crushing body of a crushing device configured to impact, crush, or grind material such as rock, minerals, ore or agglomerated material. Devices that include such a wearable surface are also disclosed.

Abstract: Disclosed herein is a multi-segmented fabricated gear rim and gear formed therefrom. Each gear rim segment in the gear is formed from a single unsegmented steel plate. The steel plate has an upper surface from which gear teeth are cut and a lower surface on which the gear sub-structure is welded. Relative to each other, the upper surface of the steel plate possesses high hardenability and poor weldability and the lower surface possesses low hardenability and good weldability. The steel plate is preferably formed using a decarburization process.