Abstract: A workpiece support apparatus is provided with a plurality of support members. The support members support a workpiece. Each support member moves along a moving path to a machining position while the support member is held at a first holding position for supporting the workpiece or a second holding position which is spaced apart from the first holding position. At least one support member is displaced from the first holding position to the second holding position or from the second holding position to the first holding position along a machining trajectory, before the support member arrives at the machining position whenever each support member is moved to the machining position.

Abstract: A laser machining apparatus is provided with: a workpiece support unit; a machining head; and a machining head moving unit. The workpiece support unit includes: an end support part that supports a width end of a workpiece; and an inside support part that supports an inside portion of the workpiece in a width direction. The end support part is movable in a longitudinal direction independently from the inside support part in response to a movement of the machining head.

Abstract: A conveyor system is provided with a plurality of support members which are erected and spaced apart from each other, a plurality of holding units on which the plurality of support members are held, and a drive unit that moves the holding units in a conveying direction. A supporting plane on which a workpiece is supported and conveyed is formed by distal end portions of the support members. The support members are movable in parallel with respect to the supporting plane.

Abstract: A laser machining apparatus is provided with: a workpiece support unit; a machining head; and a machining head moving unit. The workpiece support unit includes: an end support part that supports a width end of a workpiece; and an inside support part that supports an inside portion of the workpiece in a width direction. The end support part is movable in a longitudinal direction independently from the inside support part in response to a movement of the machining head.

Abstract: A conveyor system is provided with a plurality of support members which are erected and spaced apart from each other, a plurality of holding units on which the plurality of support members are held, and a drive unit that moves the holding units in a conveying direction. A supporting plane on which a workpiece is supported and conveyed is formed by distal end portions of the support members. The support members are movable in parallel with respect to the supporting plane.

Abstract: A bulge forming method includes arranging a raw material tube inside a die having an inner surface shape, in which plural crest portions and root portions are alternately formed, and providing a rod inside the raw material tube in the axial direction of the raw material tube, and the rod has a pressurized liquid supply opening. The bulge forming method further includes providing a pair of sealing portion having the pressurized liquid supply opening therebetween, and the sealing portions seal a space between the raw material tube and the rod. The bulge forming method further includes moving the rod in the axial direction while applying compressive stress to the raw material tube in the axial direction and supplying a pressurized liquid from the pressurized liquid supply opening into the raw material tube, whereby the raw material tube is formed into the shape of the inner surface of the die.

Abstract: A front cross member 202 of a rear subframe 53 has a recessed portion 221 which is recessed continuously over a longitudinal direction thereof. The recessed portion 221 is formed at a lower portion of the cross member 202 and is recessed upwardly, and an elastic bush 240 is fitted in a resulting recess. The elastic bush 240 has an elastic element 243 which connects together an inner tube 241 and an outer tube 242 which surrounds the inner tube 231 and is mounted on the rear subframe 53 at the recessed portion 221 as a bracket. The bracket 221 has bracket plate portions 263a, 263b which each have a plane which is brought into contact with an end face of the inner tube and folded-back portions 235, 235. The bracket 221 is disposed in such a manner as to hold therein both ends of the inner tube 241 and is configured such that the elastic bush 240 is mounted thereon by passing a bolt 224 through the inner tube 241.

Abstract: A bulging apparatus has a heating station, a tube expanding station, a preforming station, and a main forming station. A straight tube as a workpiece is gripped by first holding mechanisms or second holding mechanisms, and delivered between the stations as the first holding mechanisms or second holding mechanisms are displaced. During a preforming process and a main holding process, both the first holding mechanisms and second holding mechanisms can be lifted and lowered vertically and can be moved horizontally.

Abstract: A front cross member 202 of a rear subframe 53 has a recessed portion 221 which is recessed continuously over a longitudinal direction thereof. The recessed portion 221 is formed at a lower portion of the cross member 202 and is recessed upwardly, and an elastic bush 240 is fitted in a resulting recess. The elastic bush 240 has an elastic element 243 which connects together an inner tube 241 and an outer tube 242 which surrounds the inner tube 231 and is mounted on the rear subframe 53 at the recessed portion 221 as a bracket. The bracket 221 has bracket plate portions 263a, 263b which each have a plane which is brought into contact with an end face of the inner tube and folded-back portions 235, 235. The bracket 221 is disposed in such a manner as to hold therein both ends of the inner tube 241 and is configured such that the elastic bush 240 is mounted thereon by passing a bolt 224 through the inner tube 241.

Abstract: A bulge forming method includes arranging a raw material tube inside a die having an inner surface shape, in which plural crest portions and root portions are alternately formed, and providing a rod inside the raw material tube in the axial direction of the raw material tube, and the rod has a pressurized liquid supply opening. The bulge forming method further includes providing a pair of sealing portions so as to have the pressurized liquid supply opening therebetween, and the sealing portions seal a space between the raw material tube and the rod. The bulge forming method further includes moving the rod in the axial direction while applying compressive stress to the raw material tube in the axial direction and supplying a pressurized liquid from the pressurized liquid supply opening into the raw material tube, whereby the raw material tube is formed into the shape of the inner surface of the die.

Abstract: A front cross member 202 of a rear subframe 53 has a recessed portion 221 which is recessed continuously over a longitudinal direction thereof. The recessed portion 221 is formed at a lower portion of the cross member 202 and is recessed upwardly, and an elastic bush 240 is fitted in a resulting recess. The elastic bush 240 has an elastic element 243 which connects together an inner tube 241 and an outer tube 242 which surrounds the inner tube 231 and is mounted on the rear subframe 53 at the recessed portion 221 as a bracket. The bracket 221 has bracket plate portions 263a, 263b which each have a plane which is brought into contact with an end face of the inner tube and folded-back portions 235, 235. The bracket 221 is disposed in such a manner as to hold therein both ends of the inner tube 241 and is configured such that the elastic bush 240 is mounted thereon by passing a bolt 224 through the inner tube 241.

Abstract: A bulging apparatus has a heating station, a tube expanding station, a preforming station, and a main forming station. A straight tube as a workpiece is gripped by first holding mechanisms or second holding mechanisms, and delivered between the stations as the first holding mechanisms or second holding mechanisms are displaced. During a preforming process and a main holding process, both the first holding mechanisms and second holding mechanisms can be lifted and lowered vertically and can be moved horizontally.

Abstract: A process for forming a tubular member is provided which includes a pre-forming process for tube-expanding (bulge) forming and bending forming a tubular material using first and second molds and a final forming process for crush forming a preformed tube using a third mold so as to give its cross section a desired shape, the pre-forming step being carried out using the first and second molds heated at temperatures equal to or higher than the recrystallization temperature of the tubular material and the final forming step being carried out using the third mold heated at temperatures equal to or lower than the recrystallization temperature of the tubular material. The process enables a tubular material of aluminum alloy to be formed into a tubular member of high precision and high quality which has expanded portions as well as bent portions and whose cross section varies across its length.

Abstract: An Al—Mg-based aluminum alloy pipe for hot working, having an alloy composition having from 2.5% by mass to 2.8% by mass of Mg, 0.25% by mass or less of Si, 0.35% by mass or less of Fe, and from 0.25% by mass to 0.35% by mass of Cr, with the balance being inevitable impurities and Al, wherein an area ratio of cavities after hot working is 2.3% or less; and an aluminum alloy structural member for automobile using the same.

Abstract: A process is provided for producing a hollow member having a wall thickness, in a cross section orthogonal to the longitudinal direction, that varies in the longitudinal direction, the process including a heating step of heating a tubular material (Pa) so that the tubular material (Pa) is given a temperature variation in the longitudinal direction, and a stretching step of axially stretching the tubular material (Pa) that has been heated in the preceding step. In this way, a hollow member having a cross-sectional wall thickness that is variable in the longitudinal direction can be easily produced.

Abstract: A front cross member 202 of a rear subframe 53 has a recessed portion 221 which is recessed continuously over a longitudinal direction thereof. The recessed portion 221 is formed at a lower portion of the cross member 202 and is recessed upwardly, and an elastic bush 240 is fitted in a resulting recess. The elastic bush 240 has an elastic element 243 which connects together an inner tube 241 and an outer tube 242 which surrounds the inner tube 231 and is mounted on the rear subframe 53 at the recessed portion 221 as a bracket. The bracket 221 has bracket plate portions 263a, 263b which each have a plane which is brought into contact with an end face of the inner tube and folded-back portions 235, 235. The bracket 221 is disposed in such a manner as to hold therein both ends of the inner tube 241 and is configured such that the elastic bush 240 is mounted thereon by passing a bolt 224 through the inner tube 241.

Abstract: A process is provided for producing a hollow member having a wall thickness, in a cross section orthogonal to the longitudinal direction, that varies in the longitudinal direction, the process including a heating step of heating a tubular material (Pa) so that the tubular material (Pa) is given a temperature variation in the longitudinal direction, and a stretching step of axially stretching the tubular material (Pa) that has been heated in the preceding step. In this way, a hollow member having a cross-sectional wall thickness that is variable in the longitudinal direction can be easily produced.

Abstract: A process for forming a tubular member is provided which includes a preforming process for tube-expanding (bulge) forming and bending forming a tubular material (Pa) using first and second molds (M1, M2) and a final forming process for crush forming a preformed tube (Pc) using a third mold (M3) so as to give its cross section a desired shape, the preforming being carried out using the first and second molds (M1, M2) heated at temperatures equal to or higher than the recrystallization temperature of the tubular material and the final forming being carried out using the third mold (M3) heated at temperatures equal to or lower than the recrystallization temperature of the tubular material. The process enables a tubular material of aluminium alloy to be formed into a tubular member of high precision and high quality which has expanded portions as well as bent portions and whose cross section varies across its length. The process also enables drastic increase in productivity.