Abstract: Both a catalyst feed system and a method are provided for providing a flow, of a mud-like catalyst slurry into a polyolefin reactor. The system includes a pressurized reservoir of the catalyst having an outlet, and a progressive cavity pump including a stator and a rotor. The pump stator has an inlet connected to the reservoir outlet, and an outlet leading to the polyolefin reactor. In operation, the reservoir is first pressurized to a level a little higher than the pressure of the reactor. The outlet of the reservoir is opened and the progressive cavity pump is actuated. The pressure drop generated across the catalyst slurry contained in the reservoir by the pump causes the slurry diluent to flow between the interstices of the particles of catalyst. The thick, mud-like catalyst slurry is quickly transformed into a much less viscous, syrup-like slurry that flows from the reservoir outlet to the inlet of the pump stator.

Abstract: Both a catalyst feed system and a method are provided for providing a flow, of a mud-like catalyst slurry into a polyolefin reactor. The system includes a pressurized reservoir of the catalyst having an outlet, and a progressive cavity pump including a stator and a rotor. The pump stator has an inlet connected to the reservoir outlet, and an outlet leading to the polyolefin reactor. In operation, the reservoir is first pressurized to a level a little higher than the pressure of the reactor. The outlet of the reservoir is opened and the progressive cavity pump is actuated. The pressure drop generated across the catalyst slurry contained in the reservoir by the pump causes the slurry diluent to flow between the interstices of the particles of catalyst. The thick, mud-like catalyst slurry is quickly transformed into a much less viscous, syrup-like slurry that flows from the reservoir outlet to the inlet of the pump stator.