Abstract: The packaging machine includes: a plurality of lane guides, the plurality of lane guides being spaced apart to form a plurality of lanes; a moveable conveyor belt having a first end and second end, the first end located beneath one of the plurality of lanes, the movable conveyor belt delivers the product to each of the plurality of lanes; a support device located at the plurality of lanes; and a shifting assembly attached to the plurality of lane guides. The method for packaging a case with a product includes: conveying a first plurality of the product to a first lane; supporting the first plurality of the product within the first lane; conveying a second plurality of the product to a second lane; shifting the first lane and the second lane in a first direction; and dropping the first plurality of the products into the case.

Abstract: An improved case packer machine is disclosed, of the type where containers are dropped through grid fingers to an empty case positioned on a lift table. The case packer machine of the present invention includes a flap opener which includes a pair of shoes mounted to an air cylinder. The shoes are extended by the air cylinder to contact and open the leading flap. The lifting table of the present invention is motor driven and controlled to limit the shock loading experienced by the containers as they are positioned within the cases. The lifting table includes a pair spur gears driven by the motor in meshing arrangement with a pair rack gears each mounted to a table and a novel gear guide to maintain proper engagement between the racks and gears and further to provide for backlash adjustment between the gears.

Abstract: An improved case packer machine is disclosed, of the type where containers are dropped through grid fingers to an empty case positioned on a lift table. The case packer machine of the present invention includes a flap opener which includes a pair of shoes mounted to an air cylinder. The shoes are extended by the air cylinder to contact and open the leading flap. The lifting table of the present invention is motor driven and controlled to limit the shock loading experienced by the containers as they are positioned within the cases. The lifting table includes a pair spur gears driven by the motor in meshing arrangement with a pair rack gears each mounted to a table and a novel gear guide to maintain proper engagement between the racks and gears and further to provide for backlash adjustment between the gears.

Abstract: The packaging machine includes: a plurality of lane guides, the plurality of lane guides being spaced apart to form a plurality of lanes; a moveable conveyor belt having a first end and second end, the first end located beneath one of the plurality of lanes, the movable conveyor belt delivers the product to each of the plurality of lanes; a support device located at the plurality of lanes; and a shifting assembly attached to the plurality of lane guides. The method for packaging a case with a product includes: conveying a first plurality of the product to a first lane; supporting the first plurality of the product within the first lane; conveying a second plurality of the product to a second lane; shifting the first lane and the second lane in a first direction; and dropping the first plurality of the products into the case.

Abstract: A system and method for reducing the cost of producing a brushless DC motor (58) is presented. The brushless DC motor (58) provides higher power density and efficiency with an increased tool run time. The brushless DC motor (58) includes a rotor assembly (72) that has an unmagnetized permanent magnet (74) affixed to a shaft. The permanent magnet (74) remains unmagnetized until the motor is partially assembled. A plurality of coils (94) for producing a magnetic field are wound about the rotor assembly (72). The coils (94) include end turns that enclose the rotor assembly (72) such that the rotor assembly (72) is not removable. Since the windings (94) are wound with the rotor assembly (72) already enclosed, the windings (94) do not require large end coils to allow subsequent insertion of the rotor (72). Minimizing the end coils reduces the length of wire required per turn, thereby reducing the resistance of the winding (94).

Abstract: An improved case packer machine, of the type where containers are dropped through grid fingers to an empty case positioned on a lift table. The case packer machine of the present invention includes a flap opener which includes a pair of shoes mounted to an air cylinder. The shoes are extended by the air cylinder to contact and open the leading flap. The lifting table of the present invention is motor driven and controlled to limit the shock loading experienced by the containers as they are positioned within the cases. The lifting table includes a pair spur gears driven by the motor in meshing arrangement with a pair rack gears each mounted to a table and a novel gear guide to maintain proper engagement between the racks and gears and further to provide for backlash adjustment between the gears.

Abstract: A packer is provided with a continuous flow of side-by-side columns of plastic bottles that move down an inclined ramp and into a load station where groups or slugs of bottles are deposited into trays or cases. An overhead flight bar conveyor provides a gap between each such group and the cases move by line pressure through the load station. Neck ring guides are provided above the flight bar path to control the descent of the bottles into each case. The path of the flight bars assures that each slug or group is closely controlled, initially by the steep entry angle and as a result of the shallow V-shaped path defined by the angularly related linear active runs on the flight bars prior to entry into the load station and by a second active run forming an abrupt V at the entry to the load station and inclined toward the neck ring guides at the same angle defined by the first run.

Abstract: In a packaging line adapted to feed articles into a packer and including lane guides defining lanes for columns of articles fed under line pressure to the packer, the lane guides are provided with an offset portion adapted to create a back pressure for reducing the line pressure at the packer. The offset portion provides sufficient resistance to the flow of articles so that the articles entering the packer are more readily accommodated, particularly articles of the type which are compressed by excessive line pressures and tend to upset the operation of the packer as a result of excessive or varying line pressure. The reduced line pressure permits operation of standard packing equipment for the handling of relatively soft and compressable cylindrical plastic bottles.

Abstract: Round bottles are moved between side walls in a tightly packed configuration by an underlying conveyor in a packaging line that requires the bottles to be divided into a plurality of side-by-side lanes for entry into the packer. The divider has selectively movable panels that normally form a divergent funnel for the bottles to allow them to expand and to move into the lanes. Void detectors in each of the outside lanes provide a signal to move one or both panels outwardly to clear a jam of bottles in the funnel. After a delay, the panels return slowly to their normal positions where they remain until the void detectors signal another jam in the funnel.