Patents by Inventor J. Paul Day

J. Paul Day has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6897182
    Abstract: A catalyst for purification of exhaust gases including (1) a catalysis-promoting coating comprising a noble metal catalyst and a NOx storage component loaded onto a carrier material, wherein the NOx storage component comprises an alkali metal and, (2) a ceramic substrate for supporting the catalysis-promoting coating, wherein the ceramic substrate exhibits resistance to alkali metal migration below 1000° C. and a coefficient of thermal expansion of less than about 25×10?7/° C. (25-800° C.). A second aspect of, the invention is a process for purifying an exhaust gas from a lean burn engine involving simultaneously removing carbon monoxide, hydrocarbons and nitrogen oxides by bringing the exhaust gas from a lean burn engine into contact with the exhaust gas purifying catalyst of the present invention disclosed above.
    Type: Grant
    Filed: October 25, 2001
    Date of Patent: May 24, 2005
    Assignee: Corning Incorporated
    Inventors: Willard A. Cutler, J. Paul Day, Shahid G. Lakhwani, Steven B. Ogunwumi
  • Publication number: 20020081255
    Abstract: A catalyst for purification of exhaust gases including (1) a catalysis-promoting coating comprising a noble metal catalyst and a NOx storage component loaded onto a carrier material, wherein the NOx storage component comprises an alkali metal and, (2) a ceramic substrate for supporting the catalysis-promoting coating, wherein the ceramic substrate exhibits resistance to alkali metal migration below 1000° C. and a coefficient of thermal expansion of less than about 25×10−7/° C. (25-800° C.). A second aspect of, the invention is a process for purifying an exhaust gas from a lean burn engine involving simultaneously removing carbon monoxide, hydrocarbons and nitrogen oxides by bringing the exhaust gas from a lean burn engine into contact with the exhaust gas purifying catalyst of the present invention disclosed above.
    Type: Application
    Filed: October 25, 2001
    Publication date: June 27, 2002
    Inventors: Willard A. Cutler, J. Paul Day, Shahid G. Lakhwani, Steven B. Ogunwumi
  • Patent number: 6296794
    Abstract: A preform for a z-flow honeycomb filter is formed by a pressing process wherein a batch charge is shaped in a press into a preform of finished plug-and-channel configuration, the shaped preform comprising opposing overlapping arrays of closed-end inlet and outlet channels wherein the end closures consist of bridging segments of batch material connected in continuous (seamless) or uninterrupted fashion with the adjoining channel walls.
    Type: Grant
    Filed: October 6, 1999
    Date of Patent: October 2, 2001
    Assignee: Corning Incorporated
    Inventors: J. Paul Day, David L. Hickman, Lawrence S. Rajnik
  • Patent number: 5961918
    Abstract: Honeycomb filters for the filtration of molten metal streams comprise a triangular cell cross-section in combination with specified cell density, cell wall thickness, filter open frontal area and geometric surface area, thereby offering improved filtration performance when compared with similar filters of square or circular cell design.
    Type: Grant
    Filed: March 31, 1997
    Date of Patent: October 5, 1999
    Assignee: Corning Incorporated
    Inventor: J. Paul Day
  • Patent number: 5962351
    Abstract: Beta-spodumene bodies and method of preparing the bodies that involves providing a uniform plastic batch of inorganic raw materials, organic binder, and vehicle, wherein the inorganic raw materials are composed of, in percent by weight, about 75% to 95% minerals, and about 5% to 25% glass. The batch is formed into a green body that is fired to produce a body composed substantially of beta-spodumene, and having a thermal expansion coefficient of <10.times.10.sup.-7 /.degree.C.(0-800.degree. C.), and a strength of .gtoreq.4 Ksi.
    Type: Grant
    Filed: December 15, 1997
    Date of Patent: October 5, 1999
    Assignee: Corning Incorporated
    Inventors: Kenneth Chyung, J. Paul Day, Louis M. Holleran, Anthony R. Olszewski
  • Patent number: 5866080
    Abstract: Extruded rectangular-channel ceramic honeycombs wherein the channels have a rectangular cross-section of aspect ratio 1.2:1 or greater and a hydraulic diameter D.sub.h and constant temperature Nusselt Number N.sub..mu. ("shape" heat transfer characteristic) yielding an "effective" channel surface area factor N.sub..mu. /D.sub.h of at least about 70, provide catalytic substrates for engine exhaust emissions control offering better light-off performance, enhanced conversion efficiency at current converter pressure drops, and/or equivalent efficiency at reduced pressure drops.
    Type: Grant
    Filed: July 10, 1997
    Date of Patent: February 2, 1999
    Assignee: Corning Incorporated
    Inventor: J. Paul Day
  • Patent number: 5403787
    Abstract: Extruded low-expansion ceramic honeycombs comprising beta-spodumene solid solution as the principal crystal phase and with less than 7 weight percent of included mullite are produced by compounding an extrusion batch comprising a lithium aluminosilicate glass powder and a clay additive, extruding a green honeycomb body from the batch, and drying and firing the green extruded cellular honeycomb to crystallize the glass and clay into a low-expansion spodumene ceramic honeycomb body.
    Type: Grant
    Filed: February 28, 1994
    Date of Patent: April 4, 1995
    Assignee: Corning Incorporated
    Inventor: J. Paul Day
  • Patent number: 5350717
    Abstract: A vapor-phase method for treating a beta-spodumene ceramic article to achieve a substitution of exchangeable hydrogen ions for the lithium present in the beta-spodumene crystals, wherein a barrier between the ceramic article and the source of exchangeable hydrogen ions is maintained in order to prevent lithium contamination of the hydrogen ion source and to generate highly recoverable lithium salts, is provided.
    Type: Grant
    Filed: June 4, 1993
    Date of Patent: September 27, 1994
    Assignee: Corning Incorporated
    Inventors: J. Paul Day, David L. Hickman
  • Patent number: 5207734
    Abstract: An engine exhaust system disclosed which is designed to reduce hydrocarbon emissions caused by the evaporation of fuel from the fuel tank and by the inefficiency of combustion and catalytic conversion during cold engine start-up. This system utilizes molecular sieves, such as high-silica zeolites, which adsorb hydrocarbons evaporating from the fuel tank or emitted during engine start-up, before the catalytic converter has attained an effective operating temperature. This system is designed so that hydrocarbons that would otherwise be emitted to the atmosphere from the fuel tank or by passing through the converter unconverted are held within the system either for combustion in the engine or passage through the converter once it is operating efficiently.
    Type: Grant
    Filed: July 22, 1991
    Date of Patent: May 4, 1993
    Assignee: Corning Incorporated
    Inventors: J. Paul Day, Louis S. Socha, Jr.
  • Patent number: 5104540
    Abstract: A molten metal filter is disclosed having a carbon or carbon-thermite coating that reduces thermal shock to the filter, and protects the filter from corrosion from the metal or components and impurities in the metal, and prevents metal from freezing in the filter. A molten metal assembly suitable for casting molten metal is disclosed which comprises a filter for molten metal and means for molten metal flow passage leading through the filter. The means have surfaces defining a molten metal path. The filter has a coating of carbon or carbon in intimate contact with a thermite material on the surface of the filter. A process is disclosed for filtering molten metal which comprises passing molten metal through the above described coated filter.
    Type: Grant
    Filed: June 22, 1990
    Date of Patent: April 14, 1992
    Assignee: Corning Incorporated
    Inventors: J. Paul Day, Timothy V. Johnson, Ronald D. Quinn