Abstract: A method for manufacturing 1,4-bis(4-phenoxybenzoyl)benzene, including: reacting terephthaloyl chloride with diphenyl ether in a reaction solvent and in the presence of a Lewis acid, so as to obtain a product mixture comprising a 1,4-bis(4-phenoxybenzoyl)benzene-Lewis acid complex; putting the product mixture in contact with a protic solvent, so as to obtain a first phase containing the Lewis acid and a second phase containing 1,4-bis(4-phenoxybenzoyl)benzene; heating at least the second phase up to a maximum temperature, followed by cooling the second phase down to a separation temperature; subjecting at least the second phase to a solid/liquid separation step at the separation temperature, so as to recover solid 1,4-bis(4-phenoxybenzoyl)benzene.

Abstract: A method for manufacturing 1,4-bis(4-phenoxybenzoyl)benzene, including: reacting terephthaloyl chloride with diphenyl ether in a reaction solvent and in the presence of a Lewis acid, so as to obtain a product mixture comprising a 1,4-bis(4-phenoxybenzoyl)benzene-Lewis acid complex; putting the product mixture in contact with a protic solvent, so as to obtain a first phase containing the Lewis acid and a second phase containing 1,4-bis(4-phenoxybenzoyl)benzene; subjecting at least the second phase to a solid/liquid separation step by centrifugal filtration, so as to recover solid 1,4-bis(4-phenoxybenzoyl)benzene.

Abstract: Provided is a composition suitable for a process of building a three-dimensional object layer-by-layer by electromagnetic radiation-generated sintering, including at least one poly(aryl-ether-ketone) (PAEK), where the composition has an aromatic ether content of from 0 and 0.4% by mass, based on the total mass of the composition, and an aluminium mass content of lower than 1000 ppm. The composition may be used in process for building an object comprising sintering the composition with electromagnetic radiation. The present invention also includes a three-dimensional object obtained by such a process. A process for preparing the composition is also provided.

Abstract: The invention relates to a Poly(aryl-ether-ketone) (PAEK) composition, useful in a process for building a three-dimensional object layer by layer by electromagnetic radiation-generated sintering, said composition being characterized in that it has an aromatic ether content comprised between 0 and 0.4% by mass and an aluminium mass content lower than 1000 ppm, preferably lower than 600 ppm and more preferably lower than 500 ppm.

Abstract: A method for manufacturing 1,4-bis(4-phenoxybenzoyl)benzene, including: reacting terephthaloyl chloride with diphenyl ether in a reaction solvent and in the presence of a Lewis acid, so as to obtain a product mixture including a 1,4-bis(4-phenoxybenzoyl)benzene-Lewis acid complex; contacting the product mixture with a protic solvent, so as to obtain a first phase containing the Lewis acid and a second phase containing 1,4-bis(4-phenoxybenzoyl)benzene; heating at least the second phase up to a maximum temperature, followed by cooling the second phase down to a separation temperature; subjecting at least the second phase to a solid/liquid separation step at the separation temperature, so as to recover solid 1,4-bis(4-phenoxybenzoyl)benzene.

Abstract: A method for the manufacture of polyether ketone ketone (PEKK), including the steps of: reacting 1,4-bis(4-phenoxybenzoylbenzene) and/or diphenylether with at least one difunctional aromatic acyl chloride, in a reaction solvent and in presence of a Lewis acid, to obtain a product mixture including a PEKK-Lewis acid complex; contacting the obtained product mixture with a protic solvent, so as to form a dispersion that includes a liquid phase including Lewis acid and a second phase, e.g., a solid phase, including PEKK; and separating the second phase from the liquid phase by centrifugal filtration, so as to recover a crude PEKK and a effluent containing Lewis acid, wherein step (iii) includes a step of centrifugal filtration.

Abstract: Aspects of the present invention relate to systems and processes for obtaining desired mercaptans or thiophenes from a feed stream containing a mixture of mercaptans, thiophenes and other components. In one aspect of the invention, a system for separating one or more components from a feed stream of mixed mercaptans includes one or more distillation columns in connection with a feed containing mercaptans, the distillation column having a rectification section, a stripping section, and a feed side section separated from a side draw section by a dividing wall that extends from the rectification section to the stripping section. The distillation column further being in connection with a condenser and a reboiler; and a distillate stream, a side drawn stream, and a bottoms stream.

Abstract: The invention relates to polyaryl ether ketones with low contents of residual materials, whether they are residual monomers or solvents of the synthetic process.

Abstract: A method for the manufacture of polyether ketone ketone (PEKK), including: (i) reacting 1,4-bis(4-phenoxybenzoyl)benzene and/or diphenylether with at least one difunctional aromatic acyl chloride, in a reaction solvent and in presence of a Lewis acid, to obtain a product mixture comprising a PEKK-Lewis acid complex; (ii) contacting the obtained product mixture with a protic solvent, so as to form a dispersion that includes a liquid phase including Lewis acid and a solid phase including PEKK; and (iii) separating the solid phase from the liquid phase by centrifugal filtration, so as to recover a crude PEKK and a effluent containing Lewis acid, wherein step (iii) includes a step of centrifugal filtration.

Abstract: A method for manufacturing 1,4-bis 4-phenoxybenzoyl) benzene, including: providing a reactant mixture including terephthaloyl chloride and diphenyl ether in a solvent; adding a Lewis acid to the reactant mixture, so as to obtain a product mixture; wherein the temperature of the reactant mixture is greater than 5° C. during at least part of the step of adding the Lewis acid to the reactant mixture.

Abstract: The invention relates to a method for manufacturing 1,4-bis(4-phenoxybenzoylbenzene), comprising: providing a reactant mixture comprising terephthaloyl chloride and diphenyl ether in a solvent; adding a Lewis acid to the reactant mixture, so as to obtain a product mixture; wherein the temperature of the reactant mixture is greater than 5° C. during at least part of the step of adding the Lewis acid to the reactant mixture.

Abstract: Aspects of the present invention relate to systems and processes for obtaining desired mercaptans or thiophenes from a feed stream containing a mixture of mercaptans, thiophenes and other components. In one aspect of the invention, a system for separating one or more components from a feed stream of mixed mercaptans includes one or more distillation columns in connection with a feed containing mercaptans, the distillation column having a rectification section, a stripping section, and a feed side section separated from a side draw section by a dividing wall that extends from the rectification section to the stripping section. The distillation column further being in connection with a condenser and a reboiler; and a distillate stream, a side drawn stream, and a bottoms stream.

Abstract: Provided is a composition suitable for a process of building a three-dimensional object layer-by-layer by electromagnetic radiation-generated sintering, including at least one poly(aryl-ether-ketone) (PAEK), where the composition has an aromatic ether content of from 0 and 0.4% by mass, based on the total mass of the composition, and an aluminium mass content of lower than 1000 ppm. The composition may be used in process for building an object comprising sintering the composition with electromagnetic radiation. The present invention also includes a three-dimensional object obtained by such a process. A process for preparing the composition is also provided.

Abstract: A method for manufacturing 1,4-bis(4-phenoxybenzoylbenzene), including: reacting terephthaloyl chloride with diphenyl ether in a reaction solvent and in the presence of a Lewis acid, so as to obtain a product mixture including a 1,4-bis(4-phenoxybenzoylbenzene)-Lewis acid complex; contacting the product mixture with a protic solvent, so as to obtain a first phase containing the Lewis acid and a second phase containing 1,4-bis(4-phenoxybenzoylbenzene); subjecting at least the second phase to a solid/liquid separation step by centrifugal filtration, so as to recover solid 1,4-bis(4-phenoxybenzoylbenzene).

Abstract: The invention relates to polyaryl ether ketones with low contents of residual materials, whether they are residual monomers or solvents of the synthetic process.

Abstract: A method for manufacturing 1,4-bis(4-phenoxybenzoylbenzene), including: reacting terephthaloyl chloride with diphenyl ether in a reaction solvent and in the presence of a Lewis acid, so as to obtain a product mixture including a 1,4-bis(4-phenoxybenzoylbenzene)-Lewis acid complex; contacting the product mixture with a protic solvent, so as to obtain a first phase containing the Lewis acid and a second phase containing 1,4-bis(4-phenoxybenzoylbenzene); heating at least the second phase up to a maximum temperature, followed by cooling the second phase down to a separation temperature; subjecting at least the second phase to a solid/liquid separation step at the separation temperature, so as to recover solid 1,4-bis(4-phenoxybenzoylbenzene).

Abstract: The invention relates to a process for synthesizing polyaryl ether ketones with low contents of residual materials, whether they are residual monomers or solvents of the synthetic process.

Abstract: A method for the manufacture of polyether ketone ketone (PEKK), including the steps of: reacting 1,4-bis(4-phenoxybenzoylbenzene) and/or diphenylether with at least one difunctional aromatic acyl chloride, in a reaction solvent and in presence of a Lewis acid, to obtain a product mixture including a PEKK-Lewis acid complex; contacting the obtained product mixture with a protic solvent, so as to form a dispersion that includes a liquid phase including Lewis acid and a second phase, e.g., a solid phase, including PEKK; and separating the second phase from the liquid phase by centrifugal filtration, so as to recover a crude PEKK and a effluent containing Lewis acid, wherein step (iii) includes a step of centrifugal filtration.

Abstract: A method for manufacturing 1,4-bis(4-phenoxybenzoyl)benzene, including: reacting terephthaloyl chloride with diphenyl ether in the presence of a Lewis acid, so as to obtain a product mixture including 1,4-bis(4-phenoxybenzoyl)benzene-Lewis acid complex, wherein the 1,4-bis(4-phenoxybenzoyl)benzene-Lewis acid complex is, at least partly, in the form of a precipitate; carrying out a solid/liquid separation of the product mixture to obtain a cake comprising the 1,4-bis(4-phenoxybenzoyl)benzene-Lewis acid complex precipitate; putting the cake in contact with a decomplexing solvent, wherein the decomplexing solvent is a protic solvent, so as to dissociate the 1,4-bis(4-phenoxybenzoyl)benzene-Lewis acid complex into 1,4-bis(4-phenoxybenzoyl)benzene; and, recovering the 1,4-bis(4-phenoxybenzoyl)benzene. Also, a method for manufacturing a polyaryletherketone polymer starting from 1,4-bis(4-phenoxybenzoyl)benzene manufactured by the above method.

Abstract: A method for manufacturing 1,4-bis(4-phenoxybenzoylbenzene), including: reacting terephthaloyl chloride with diphenyl ether in a reaction solvent and in the presence of a Lewis acid, so as to obtain a product mixture including a 1,4-bis(4-phenoxybenzoylbenzene)-Lewis acid complex; contacting the product mixture with a protic solvent, so as to obtain a first phase containing the Lewis acid and a second phase containing 1,4-bis(4-phenoxybenzoylbenzene); subjecting at least the second phase to a solid/liquid separation step by centrifugal filtration, so as to recover solid 1,4-bis(4-phenoxybenzoylbenzene).