Patents by Inventor J. Samuel Batchelder

J. Samuel Batchelder has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12269215
    Abstract: A method for 3D printing a part in a layer-wise manner includes providing a pool of polymerizable liquid in a vessel over a build window and positioning a downward-facing build platform in the pool, thereby defining a build region above the build window. The method includes selectively curing a volume of polymerizable liquid in the build region by imparting electromagnetic radiation through the build window to form a printed layer of the part adhered to the build platform and scanning at least a portion of the build window with monochromatic, polarized light along a plane of incidence. The method includes measuring a change in intensity and polarity of the light to obtain information about the printed layer. The method includes raising the build platform to a height of a next layer to be printed and modifying the electromagnetic energy imparted into the next layer based upon the obtained information to print a next layer.
    Type: Grant
    Filed: September 20, 2023
    Date of Patent: April 8, 2025
    Assignee: STRATASYS, INC.
    Inventor: J. Samuel Batchelder
  • Publication number: 20240423655
    Abstract: Various embodiments of the systems, methods, and devices are provided for controlled operation of IVL for breaking up calcified lesions in an anatomical conduit. More specifically, control arrangements are disclosed concerning managing and/or providing electrical energy to generate an electrical arc between a set of spaced-apart electrodes disposed within a fluid-filled balloon, creating stable and constant, or slightly increasing, pressure output over at least 300 voltage pulses. Control arrangements disclosed further determine whether an electrical arc was successfully generated.
    Type: Application
    Filed: September 5, 2024
    Publication date: December 26, 2024
    Inventors: Austin P. Petronack, Jason W. Staab, John R. Ballard, J. Samuel Batchelder, Jacob T. Williams, Donald D. Hanson, Thomas D. Brindley, Scott P. Boeshart, Jeffrey R. Moriarty
  • Patent number: 12128608
    Abstract: A method for printing a 3D part in a layer-wise manner includes providing a pool of polymerizable liquid in a vessel over a build window and positioning a downward-facing build platform in the pool, thereby defining a build region above the build window. The method includes selectively curing a volume of polymerizable liquid in the build region by imparting electromagnetic radiation through the build window to form a printed layer of the part adhered to the build platform and actively cooling the build window to remove energy imparted by the electromagnetic radiation and the polymerization reaction of the polymerizable liquid such that the printed layer is between about 1° C. and about 30° C. below an average part temperature prior to raising the print layer and printing the next layer.
    Type: Grant
    Filed: December 6, 2021
    Date of Patent: October 29, 2024
    Assignee: Stratasys, Inc.
    Inventor: J. Samuel Batchelder
  • Publication number: 20240326325
    Abstract: A method for printing a 3D part in a layer-wise manner includes providing a pool of polymerizable liquid in a vessel over a build window and positioning a downward-facing build platform in the pool, thereby defining a build region above the build window. The method includes selectively curing a volume of polymerizable liquid in the build region by imparting electromagnetic radiation through the build window to form a printed layer of the part adhered to the build platform and actively cooling the build window to remove energy imparted by the electromagnetic radiation and the polymerization reaction of the polymerizable liquid such that the printed layer is between about 1° C. and about 30°° C. below an average part temperature prior to raising the print layer and printing the next layer.
    Type: Application
    Filed: June 10, 2024
    Publication date: October 3, 2024
    Inventor: J. Samuel Batchelder
  • Publication number: 20240328758
    Abstract: A method of delivering an electric charge to a remote target with a CEW includes using one or more sensors in communication with the CEW to determine a threat level of a situation and contacting the target with at least one electrode wire discharged from the CEW. The method further includes applying an electric charge along the at least one electrode wire so that electrical charge flows between the CEW and the remote target based upon the determined threat level of the situation.
    Type: Application
    Filed: June 7, 2024
    Publication date: October 3, 2024
    Inventors: J. Samuel Batchelder, Cynthia T. Batchelder
  • Patent number: 12083747
    Abstract: A method for making a three-dimensional (3D) part with an electrostatographic based additive manufacturing system includes establishing first and second control parameter profiles, establishing a transfusion sequence, and transfusing n+m layers on a bonding region of previously accumulated layers of the 3D part according to the transfusion sequence. The first and second control parameter profiles each include a different combination of temperature and pressure parameters usable to transfuse a single layer of the 3D part. The transfusion sequence specifies the use of each of the first and second control parameter profiles in a specified order. A total thickness of the n+m layers is less than a thermal diffusion depth. The transfusion step includes transfusing n layers according to the first control parameter profile, and, after transfusing then layers, transfusing m layers according to the second control parameter profile.
    Type: Grant
    Filed: May 15, 2020
    Date of Patent: September 10, 2024
    Assignee: Evolve Additive Solutions, Inc.
    Inventors: J. Samuel Batchelder, Manish Boorugu, Zeiter Farah
  • Publication number: 20240247917
    Abstract: A method of delivering charge to a remote target includes pressurizing a reservoir of metallic conductor initially at a temperature below its melting point. The method includes flowing the metallic conductor through an orifice to form a continuous thread with axial velocity, so that a user might direct the axial velocity of the thread to intercept the remote target. The method further includes applying a potential differential along the thread so that electrical current flows between the reservoir and the remote target.
    Type: Application
    Filed: February 8, 2024
    Publication date: July 25, 2024
    Inventor: J. Samuel Batchelder
  • Patent number: 12036727
    Abstract: A method for making a three-dimensional (3D) part with an electrostatographic based additive manufacturing system includes developing a first layer of a powder material using at least one electrostatographic engine, supporting the developed first layer on a transfer medium, adjusting a first layer thermal profile of the developed first layer with a first thermal flux device, adding thermal energy to a part thermal profile that includes a bonding region of previously accumulated layers of the 3D part, transfusing the developed first layer on the bonding region of the previously accumulated layers of the 3D part, and removing thermal energy from the part thermal profile. A transfusion temperature at a start of the transfusing step can be equal to or greater than a transfusion threshold temperature, where the transfusion temperature is an average of the first layer thermal profile and the part thermal profile in the bonding region.
    Type: Grant
    Filed: September 5, 2019
    Date of Patent: July 16, 2024
    Assignee: Evolve Additive Solutions, Inc.
    Inventors: Arun Chowdry, James W. Comb, Chris Counts, J. Samuel Batchelder
  • Patent number: 12018918
    Abstract: A method of delivering an electric charge to a remote target with a CEW includes using one or more sensors in communication with the CEW to determine a threat level of a situation and contacting the target with at least one electrode wire discharged from the CEW. The method further includes applying an electric charge along the at least one electrode wire so that electrical charge flows between the CEW and the remote target based upon the determined threat level of the situation.
    Type: Grant
    Filed: May 18, 2020
    Date of Patent: June 25, 2024
    Assignee: Convey Technology, Inc.
    Inventors: J. Samuel Batchelder, Cynthia T. Batchelder
  • Publication number: 20240180569
    Abstract: Various embodiments of the systems, methods, and devices are provided for controlled operation of an intravascular lithotripsy (“IVL”) system for breaking up calcified lesions in an anatomical conduit. More specifically, control arrangements are disclosed concerning managing and/or providing electrical energy to generate an electrical arc between a set of spaced-apart electrodes disposed within a fluid-fillable member, wherein the IVL system may be powered by an AC power source and/or a DC power source.
    Type: Application
    Filed: November 10, 2023
    Publication date: June 6, 2024
    Inventors: John R. Ballard, Jason W. Staab, Austin P. Petronack, J. Samuel Batchelder, Jacob T. Williams, Donald D. Hanson, Thomas D. Brindley, Scott P. Boeshart, Jeffrey T. Moriarty
  • Patent number: 11993006
    Abstract: A selective deposition-based additive manufacturing system capable of building a three-dimensional (3D) part utilizing a semi-crystalline polymeric material includes at least one electrostatographic engine configured to develop one or more layers of particles of semi-crystalline polymeric material corresponding to one or more slices of a 3D model of a 3D part. The system includes a transfer medium configured to receive the one or more layers of particles of the semi-crystalline polymeric material on a front side from the at least one electrostatographic engine and to move the one or more layers away from the electrostatographic engine and a platen configured to carry the 3D part or support being printed. The system includes a gantry coupled to the platen and configured to move the platen into registration with the one or more layers, and a heater configured to heat a top surface of the 3D part being printed to a transfuse temperature.
    Type: Grant
    Filed: May 29, 2020
    Date of Patent: May 28, 2024
    Assignee: Evolve Additive Solutions, Inc
    Inventors: J. Samuel Batchelder, Eric Carl Stelter
  • Publication number: 20240156478
    Abstract: Various embodiments of the systems, methods, and devices are provided for controlled operation of an intravascular lithotripsy (“IVL”) system for breaking up calcified lesions in an anatomical conduit. More specifically, control arrangements are disclosed concerning managing and/or providing and/or assessing the electrical energy needed to generate an electrical arc between a set of spaced-apart electrodes disposed within a fluid-fillable member.
    Type: Application
    Filed: November 10, 2023
    Publication date: May 16, 2024
    Inventors: John R. Ballard, Jason W. Staab, Austin P. Petronack, J. Samuel Batchelder, Jacob T. Williams, Donald D. Hanson, Thomas D. Brindley, Scott P. Boeshart, Jeffrey T. Moriarty
  • Publication number: 20240156477
    Abstract: Various embodiments of the systems, methods, and devices are provided for controlled operation of an intravascular lithotripsy system for breaking up calcified lesions in an anatomical conduit. More specifically, control arrangements are disclosed concerning managing and/or providing electrical energy to generate an electrical arc between a set of spaced-apart electrodes disposed within fluid-fillable member are disclosed.
    Type: Application
    Filed: November 10, 2023
    Publication date: May 16, 2024
    Inventors: John R. Ballard, Jason W. Staab, Austin P. Petronack, J. Samuel Batchelder, Jacob T. Williams, Donald D. Hanson, Thomas D. Brindley, Scott P. Boeshart, Jeffrey T. Moriarty
  • Publication number: 20240156476
    Abstract: Various embodiments of the systems, methods, and devices are provided for controlled operation of an intravascular lithotripsy system for breaking up calcified lesions in an anatomical conduit. More specifically, control arrangements are disclosed concerning managing and/or providing electrical energy to generate an electrical arc between a set of spaced-apart electrodes disposed within a fluid-filled member configured to contain a conductive fluid.
    Type: Application
    Filed: November 10, 2023
    Publication date: May 16, 2024
    Inventors: Jason W. Staab, Austin P. Petronack, John R. Ballard, J. Samuel Batchelder, Jacob T. Williams, Donald D. Hanson, Thomas D. Brindley, Scott P. Boeshart, Jeffrey T. Moriarty
  • Patent number: 11934129
    Abstract: Embodiments herein relate to 3D printing. In an embodiment, a method for printing an article using a selective toner electrophotographic process (“STEP”) includes successively depositing multiple layers of part material and support material, the layers deposited substantially parallel to a first plane; wherein: a) the multiple layers of part material and support material extend in a perpendicular to the first plane; and b) at least some of the layers of part material and support material are separated from each other to form a gap between the layers of part material and layers of support material; application of heat and pressure to the part material and support material such that a portion of the part material and support material flows into and at least partially fills the gap between the part material and support material.
    Type: Grant
    Filed: September 30, 2020
    Date of Patent: March 19, 2024
    Assignee: Evolve Additive Solutions, Inc.
    Inventors: J. Samuel Batchelder, Manish Boorugu, Andrew Rice
  • Patent number: 11920902
    Abstract: A method of delivering charge to a remote target includes pressurizing a reservoir of metallic conductor initially at a temperature below its melting point. The method includes flowing the metallic conductor through an orifice to form a continuous thread with axial velocity, so that a user might direct the axial velocity of the thread to intercept the remote target. The method further includes applying a potential differential along the thread so that electrical current flows between the reservoir and the remote target.
    Type: Grant
    Filed: November 11, 2019
    Date of Patent: March 5, 2024
    Assignee: Convey Technology, Inc.
    Inventor: J. Samuel Batchelder
  • Patent number: 11904531
    Abstract: Disclosed are selective deposition based additive manufacturing systems (10) and methods for printing a 3D part. Layers of a powder material (22) are developed using one or more electrostatography-based engines (12). The layers (22) are transferred for deposition on a part build surface. For each of the layers (22), the part build surface is heated to a temperature within a range between a flowable temperature and a thermal oxidation threshold to form a flowable part build surface, and the developed layer (22) is pressed into contact with the flowable build surface (88) to heat the developed layers (22) to a flowable state and form a new part build surface (88) which is fully consolidated. The new part build surface (88) is then cooled to remove the heat energy added during heating step before repeating the steps for the next developed layer.
    Type: Grant
    Filed: December 28, 2018
    Date of Patent: February 20, 2024
    Inventors: Chris Counts, J. Samuel Batchelder
  • Publication number: 20240025123
    Abstract: A method for 3D printing a part in a layer-wise manner includes providing a pool of polymerizable liquid in a vessel over a build window and positioning a downward-facing build platform in the pool, thereby defining a build region above the build window. The method includes selectively curing a volume of polymerizable liquid in the build region by imparting electromagnetic radiation through the build window to form a printed layer of the part adhered to the build platform and scanning at least a portion of the build window with monochromatic, polarized light along a plane of incidence. The method includes measuring a change in intensity and polarity of the light to obtain information about the printed layer. The method includes raising the build platform to a height of a next layer to be printed and modifying the electromagnetic energy imparted into the next layer based upon the obtained information to print a next layer.
    Type: Application
    Filed: September 20, 2023
    Publication date: January 25, 2024
    Inventor: J. Samuel Batchelder
  • Patent number: 11848534
    Abstract: A laser assembly for use with an additive manufacturing system, which includes a base block configured to be moved along a scan direction axis in the additive manufacturing system, a plurality of laser emitters preferably arranged in an array of at least two rows of two or more laser emitters. At least a portion of a heat sink assembly is configured to draw heat away from the base block and/or the laser emitters. The assembly includes a controller assembly a controller assembly configured to control a movement of the base block along the first axis and to independently control at least timing and duration of energy emitted from each laser emitter of the plurality of laser emitters as the base block moves along the first axis.
    Type: Grant
    Filed: November 24, 2015
    Date of Patent: December 19, 2023
    Assignee: Evolve Additive Solutions, Inc.
    Inventors: J. Samuel Batchelder, Moshe Aknin, Jonathan B. Hedlund
  • Patent number: 11845221
    Abstract: Disclosed are selective deposition-based additive manufacturing systems (10) and methods for printing a 3D part (26). Layers of a powder material (22) are developed using one or more electrostatographic engines (12a-d). The layers (22) are transferred for deposition on a part build surface (88). For each of the layers (22), the part build surface (88) is pre-heated by impinging a first heat transfer liquid (74) toward the part build surface (88), for example using a solder fountain. The developed layer (22) is pressed into contact with the heated part build surface (88) to heat the developed layer (22) to a flowable state and form a new part build surface (88) which is fully consolidated. The new part build surface (88) is then rapidly cooled to remove the heat energy added during heating step before repeating the steps for the next developed layer (22).
    Type: Grant
    Filed: February 1, 2019
    Date of Patent: December 19, 2023
    Assignee: Evolve Additive Solutions, Inc.
    Inventor: J. Samuel Batchelder