Abstract: A stud-type junction block assembly having a mounting member and a body constructed from a highly conductive material. A non-conductive or insulating sheath may be provided over a portion of the body. The body defines a bore configured to receive and retain at least one post constructed from a high-strength material. The bore may include threads for receiving an external threaded surface of the post for securing the post with the bore. In addition, a locking agent or adhesive may be provided to secure the post within the bore. An electrical connector having a ring is coupled to the body over the post to provide an electric path of conduction. A nut or other connector is provided on the post for securing the ring of the electrical connector to the body. A non-conductive cap may be provided over the nut.

Abstract: A sealed power distribution module includes a nonconductive body defining a terminal receptacle, a barrier seal engaged to and surrounding the body adjacent the receptacle on an exterior surface of the body, a terminal element grid fitted within the receptacle, and provisions for installing commercially available sealed terminals to complete the wiring. The grid is engaged to the body at a location interior to the barrier seal. The power distribution module may also include one or more bus bar assemblies oriented such that simultaneous switching of relay packages is possible.

Abstract: A sealed power distribution module includes a nonconductive body defining a terminal receptacle, a barrier seal engaged to and surrounding the body adjacent the receptacle on an exterior surface of the body, a terminal element grid fitted within the receptacle, and provisions for installing commercially available sealed terminals to complete the wiring. The grid is engaged to the body at a location interior to the barrier seal. The power distribution module may also include one or more bus bar assemblies oriented such that simultaneous switching of relay packages is possible.

Abstract: A method of assembling a power distribution apparatus including a plurality of conductive circuit plates, each conductive plate including a plurality of contact pads that are interconnected by removable connecting links. The method includes selectively removing a portion of the connecting links on each conductive circuit plate to form discrete circuits on the conductive plates, stacking the conductive plates, mounting contact pins to selected contact pads, and heating the stacked plates and the mounted contact pins, thereby reflowing the conductive circuit plates and the pins to create solder joints therebetween.

Abstract: A circuit breaker includes a base housing comprising a contact cavity therein, first and second terminals at least partially located within said contact cavity, and a thermal trigger element fixedly coupled to said first terminal and in electrical contact with said second terminal in normal operation is provided. The thermal element is configured to activate and break electrical contact with said second terminal upon a predetermined current condition.

Abstract: A method of assembling a power distribution apparatus including a plurality of conductive circuit plates, each conductive plate including a plurality of contact pads that are interconnected by removable connecting links. The method includes selectively removing a portion of the connecting links on each conductive circuit plate to form discrete circuits on the conductive plates, stacking the conductive plates, mounting contact pins to selected contact pads, and heating the stacked plates and the mounted contact pins, thereby reflowing the conductive circuit plates and the pins to create solder joints therebetween.

Abstract: A circuit breaker includes a base housing comprising a contact cavity therein, first and second terminals at least partially located within said contact cavity, and a thermal trigger element fixedly coupled to said first terminal and in electrical contact with said second terminal in normal operation is provided. The thermal element is configured to activate and break electrical contact with said second terminal upon a predetermined current condition.

Abstract: A low voltage high-amp circuit breaker having a substantially rectangular bimetallic bistable element and a pair of terminals extending from the side thereof. The bistable element is attached to have one end move from a first normal electrically conductive position to a second non-electrically conductive position. The manual reset circuit breaker includes a manual reset lever and a non-conductive heat resistant extension blade connected to the reset lever via a rotatable shaft. The extension blade being positioned adjacent the moveable end of the bistable element and when the element is moved to its second position, the blade is moved to prevent the element from returning to its first conductive position until the circuit breaker is manually reset.

Abstract: A low voltage high-amp circuit breaker (20) having a substantially reactangular bimetallic bistable element (41). The bistable element is attached to have one end move from a first normal electrically conductive position to a second non-electrically conductive position. The manual reset circuit breaker includes a manual reset lever (29) and a non-conductive heat resistant extension blade (64) connected to the reset lever via a rotatable shaft (56). The extension blade being positioned adjacent the moveable end of the bistable element and when the element is moved to its second position, the blade is moved to prevent the element from returning to its first conductive position until the circuit breaker is manually reset. A push-to-trip button (80) pushes plate (88) downward causing fingers (84) to move upward lifting bracket (92) to deform bistable element (41) placing the breaker in an open circuit condition.