Abstract: A rotor grounding system for an electric machine includes a rotor including a shaft assembly configured to rotate about an axis. A housing supports the shaft assembly for rotation of the rotor. A bearing assembly has an outer circumference disposed against the shaft assembly. A discharge bar extends through at least a part of the bearing assembly. The bearing assembly has an inner circumference disposed against the discharge bar. A discharge circuit is defined between the rotor and the housing, where the discharge circuit extends through the bearing assembly and the discharge bar.

Abstract: An electric machine grounding system with low impedance includes a rotor that has a shaft assembly and that is configured to rotate about an axis. The shaft assembly has a surface. A housing supports the shaft assembly for rotation of the rotor. A holder extends from the housing. A ground assembly is held between the holder and the shaft assembly and includes a plurality of strands that extend to the surface to ground the shaft assembly to the housing.

Abstract: A sound reduction assembly includes a housing and a component supported via the housing. The component is movable relative to the housing. The sound reduction assembly includes a ring coupled to the component and the housing. The ring is configured to attenuate sound inducing vibrations in response to operation of the component. The ring includes a flange fixed relative to the housing to maintain a position of the ring relative to the component which maximizes attenuation of the sound in response to operation of the component. A method of utilizing a ring to attenuate sound inducing vibrations in response to operation of a component inside of a housing. A torque is selected to be applied to the ring. A stiffness of the ring is determined based on a stiffness-torque curve utilizing the selected torque to maximize attenuation of the sound. The ring is manufactured to meet the determined stiffness.

Abstract: A sound reduction assembly includes a housing and a component supported via the housing. The component is movable relative to the housing. The sound reduction assembly includes a ring coupled to the component and the housing. The ring is configured to attenuate sound inducing vibrations in response to operation of the component. The ring includes a flange fixed relative to the housing to maintain a position of the ring relative to the component which maximizes attenuation of the sound in response to operation of the component. A method of utilizing a ring to attenuate sound inducing vibrations in response to operation of a component inside of a housing. A torque is selected to be applied to the ring. A stiffness of the ring is determined based on a stiffness-torque curve utilizing the selected torque to maximize attenuation of the sound. The ring is manufactured to meet the determined stiffness.

Abstract: A bearing assembly and method of installation. A ball bearing includes an outer race, an inner race, and a separate L-shaped sleeve. In one embodiment, the sleeve is comprised of an axially extending body and a radially extending flange. The axially extending body is configured to be located between an inner diameter of the inner race and a transmission shaft, and the radially extending flange is configured to be located between an inner side surface of the inner race and the transmission shaft. The L-shaped sleeve with splines makes it feasible to sequentially press fit both the inner race and the outer race of the ball bearing. The spline in the axially extending body of the sleeve can slip-fit with the transmission shaft, allowing for ease of assembly, and enabling a press-fit connection between the ball bearing outer race and housing.

Abstract: A bearing assembly and method of installation. A ball bearing includes an outer race, an inner race, and a separate L-shaped sleeve. In one embodiment, the sleeve is comprised of an axially extending body and a radially extending flange. The axially extending body is configured to be located between an inner diameter of the inner race and a transmission shaft, and the radially extending flange is configured to be located between an inner side surface of the inner race and the transmission shaft. The L-shaped sleeve with splines makes it feasible to sequentially press fit both the inner race and the outer race of the ball bearing. The spline in the axially extending body of the sleeve can slip-fit with the transmission shaft, allowing for ease of assembly, and enabling a press-fit connection between the ball bearing outer race and housing.

Abstract: A vehicle propulsion system includes an electric motor having a hollow rotor shaft, an input drive sprocket connected to the hollow rotor shaft, a first chain mounted on the input drive sprocket, a transfer driven sprocket mounted on a transfer shaft, the first chain is also mounted on the transfer driven sprocket, a transfer drive sprocket mounted on the transfer shaft, a second chain mounted on the transfer drive sprocket, a final drive driven sprocket connected to a differential, the second chain is also mounted on the final drive driven sprocket, a first axle connected to an output of the differential, and a second axle connected to another output of the differential.

Abstract: An automotive propulsion system, a final drive assembly, and a bearing assembly are disclosed. The ball bearing assembly includes a bearing race structure having an inner race and an outer race, where the outer race is disposed concentrically about the inner race. A number of rotatable bearing elements (e.g., balls) are disposed between the inner race and the outer race. The bearing race structure has a plurality of threads extending therefrom (from either the outer race or the inner race). The bearing race structure is connected by the plurality of threads to an adjacent structure to prevent relative movement of the bearing race structure with respect to the adjacent structure.

Abstract: A transmission includes a transmission housing, six co-planar gear sets, a first and second input shafts, an output member, a first and second countershaft, and six synchronizer assemblies. The six synchronizer assemblies are selectively engaged to establish one of at least eight forward speed ratios and one reverse speed ratio between the transmission input shaft member and the output member.

Abstract: A transmission includes a transmission housing, six co-planar gear sets, a first and second input shafts, an output member, a first and second countershaft, and six synchronizer assemblies. The six synchronizer assemblies are selectively engaged to establish one of at least eight forward speed ratios and one reverse speed ratio between the transmission input shaft member and the output member.

Abstract: A speed target wheel includes an annular body portion and a plurality of gear teeth. The annular body portion consists of a plastic material and the plurality of gear teeth project from the annular body portion. Each of the plurality of gear teeth includes a base portion adjacent the annular body portion and a tip portion, where the base portion is integrally formed with the annular body portion and substantially comprises the plastic material, and where the tip portion includes a ferrous region integrally encompassed by the plastic material.

Abstract: A piston assembly, which may be part of a concentric slave cylinder for use in an automatic transmission, is provided. The piston assembly includes a piston and a piston cylinder disposed adjacent to the piston and having portions forming a receiving slot. A piston guide is attached to the piston. The piston guide has a main body portion and an alignment protrusion extending from the main body portion. The alignment protrusion is disposed in the receiving slot of the piston cylinder. The alignment protrusion includes a main alignment portion and a spring lever. The spring lever is separated from the main alignment portion by a gap. Compressible material is disposed in the gap.

Abstract: A piston assembly, which may be part of a concentric slave cylinder for use in an automatic transmission, is provided. The piston assembly includes a piston and a piston cylinder disposed adjacent to the piston and having portions forming a receiving slot. A piston guide is attached to the piston. The piston guide has a main body portion and an alignment protrusion extending from the main body portion. The alignment protrusion is disposed in the receiving slot of the piston cylinder. The alignment protrusion includes a main alignment portion and a spring lever. The spring lever is separated from the main alignment portion by a gap. Compressible material is disposed in the gap.

Abstract: A speed target wheel includes an annular body portion and a plurality of gear teeth. The annular body portion consists of a plastic material and the plurality of gear teeth project from the annular body portion. Each of the plurality of gear teeth includes a base portion adjacent the annular body portion and a tip portion, where the base portion is integrally formed with the annular body portion and substantially comprises the plastic material, and where the tip portion includes a ferrous region integrally encompassed by the plastic material.

Abstract: An outer needle bearing race and thrust washer assembly provides improved lubrication for a pinion gear of a planetary gear assembly. The bearing race and thrust washer assembly are used in pairs with the bearing races disposed within the planet or pinion gear and the thrust washers disposed adjacent the end faces of the planet or pinion gear. Each assembly includes a cylindrical bearing portion having a crowned, i.e., convex, inner surface which is secured at one end to a thrust washer. The outside face of the washer includes a plurality of shallow radial channels or grooves. A plurality of oil passageways extend from the grooved surface of the washer to its opposite surface inside the cylindrical bearing portion.

Abstract: An outer needle bearing race and thrust washer assembly provides improved lubrication for a pinion gear of a planetary gear assembly. The bearing race and thrust washer assembly are used in pairs with the bearing races disposed within the planet or pinion gear and the thrust washers disposed adjacent the end faces of the planet or pinion gear. Each assembly includes a cylindrical bearing portion having a crowned, i.e., convex, inner surface which is secured at one end to a thrust washer. The outside face of the washer includes a plurality of shallow radial channels or grooves. A plurality of oil passageways extend from the grooved surface of the washer to its opposite surface inside the cylindrical bearing portion.