Abstract: A low voltage electrochemical cell is provided that includes a metallic anode including an anode metal, a metallic cathode including a cathode metal, the metallic cathode further including a surface layer including an alloy of the anode metal and the cathode metal, an electrolyte disposed between the metallic anode and the metallic cathode, and a separator within the electrolyte or embedded with electrolyte. The electrochemical cell further includes a voltage stabilization electron current between said anode and said cathode, where the voltage stabilization electron current has an amperage capable of maintaining an open load circuit voltage of the electrochemical cell that varies by less than 10 percent over 10 hours or greater, optionally a month or greater, optionally over the cell lifetime, or a non-equilibrium anode metal/cathode metal ratio in the surface layer for 10 hours or greater, optionally a month or greater, optionally over the cell lifetime.

Abstract: Provided are processes of preventing or eliminating caking of particulate materials during milling operations. Processes include the addition of a milling additive such as a rosin, abietic acid, fatty acid, or derivative of any of the foregoing to a mill prior to or along with a particulate chemical, and milling the combination. The addition of the milling additive prevents or reduces the amount of caking observed thereby increasing yields and maintaining or enhancing the resulting properties of the milled product.

Abstract: Provided are processes of preventing or eliminating caking of particulate materials during milling operations. Processes include the addition of an anti-caking additive such as a rosin, abietic acid, fatty acid, or derivative of any of the foregoing to a mill prior to or along with a particulate chemical, and milling the combination. The addition of the anti-caking additive prevents or reduces the amount of caking observed thereby increasing yields and maintaining or enhancing the resulting properties of the milled product.

Abstract: Provided are membranes useful for electrochemical or fuel cells. A membrane may be formed of or include a sulfonated polymer whereby the sulfonated polymer is covalently or ionically associated with a multi-nitrogen containing heterocyclic molecule. The resulting membranes possess excellent ion conductivity and selectivity.

Abstract: Provided are membranes useful for electrochemical or fuel cells. A membrane may be formed of or include a sulfonated polymer whereby the sulfonated polymer is covalently or ionically associated with a multi-nitrogen containing heterocyclic molecule. The resulting membranes possess excellent ion conductivity and selectivity.

Abstract: A low voltage electrochemical cell is provided that includes a metallic anode including an anode metal, a metallic cathode including a cathode metal, the metallic cathode further including a surface layer including an alloy of the anode metal and the cathode metal, an electrolyte disposed between the metallic anode and the metallic cathode, and a separator within the electrolyte or embedded with electrolyte. The electrochemical cell further includes a voltage stabilization electron current between said anode and said cathode, where the voltage stabilization electron current has an amperage capable of maintaining an open load circuit voltage of the electrochemical cell that varies by less than 10 percent over 10 hours or greater, optionally a month or greater, optionally over the cell lifetime, or a non-equilibrium anode metal/cathode metal ratio in the surface layer for 10 hours or greater, optionally a month or greater, optionally over the cell lifetime.

Abstract: Provided are processes of preventing or eliminating caking of particulate materials during milling operations. Processes include the addition of an anti-caking additive such as a rosin, abietic acid, fatty acid, or derivative of any of the foregoing to a mill prior to or along with a particulate chemical, and milling the combination. The addition of the anti-caking additive prevents or reduces the amount of caking observed thereby increasing yields and maintaining or enhancing the resulting properties of the milled product.

Abstract: Provided are primary electrochemical cells having a stable operating voltage of 0.3 V to 2.0 V that include a Li anode coupled to a cathode that is formed of one or more Group 4A, 3A, or 5A elements provided alone or as an alloy with a second, third or other Group 4A, 3A, or 5A element or one or more transition metals. The cells further include a non-aqueous electrolyte optionally with low volatility such as having a vapor pressure of 5 mm Hg or lower at STP, and optionally a lithium-ion conductive and electrically insulating separator inserted between the anode and the cathode. The cells provide stable operating voltage that in some aspects can serve to power ultra-low power devices for 10 or more years without the need for expensive or inefficient circuitry to alter the cell voltage.

Abstract: Provided are membranes useful for electrochemical or fuel cells. A membrane may be formed of or include a sulfonated polymer whereby the sulfonated polymer is covalently or ionically associated with a multi-nitrogen containing heterocyclic molecule. The resulting membranes possess excellent ion conductivity and selectivity.

Abstract: A method includes combining fumed silicon oxide with a metal to form silicon having an average particle size of less than approximately 100 nm. The silicon can be incorporated into an anode of a lithium ion cell.

Abstract: A method includes combining fumed silicon oxide with a metal to form silicon having an average particle size of less than approximately 100 nm. The silicon can be incorporated into an anode of a lithium ion cell.

Abstract: A separator for an electrochemical device comprises a porous, ion-permeable material coated, on a surface thereof, a thermally sensitive layer comprising a polymeric material secured with a cross-linked adhesive and an adhesion promoter. The separator can be prepared by disposing, on a surface thereof, a thermally sensitive layer comprising heat-fusible material, a cross-linkable adhesive and an adhesion promoter, all of which dispersed in a solvent having a polar component, a non-polar component and a high boiling point component.

Abstract: An electrochemical separator is formed insitu on an electrode surface within an electrochemical cell, preferably an alkaline cell cathode surface. The alkaline cell comprises a zinc anode, a and potassium hydroxide electrolyte. The cathode may comprise a cathode comprising manganese dioxide. The separator may be formed by coating an electrode surface preferably with a low molecular weight copolymer of polyvinyalcohol and polyvinylacetate. The film can be coagulated to form a permeable separator uniformly conforming to and covering the electrode surface irrespective of the shape and contour of the electrode. A separate protector disk can be inserted onto the top surface of the cathode to protect the cathode from shorting in the event that imperfections in the separator surface develop. The protector disk can have a protruding lip which surrounds and protects the inside corner edge of the cathode.

Abstract: A method of making a cathode includes decomposing a mixture comprising a metal naphthenate, e.g., cobalt naphthenate, and incorporating the decomposed mixture into the cathode. The cathode can be used, for example, in a metal-air battery and a fuel cell.

Abstract: An electrochemical separator is formed insitu on an electrode surface within an electrochemical cell, preferably an alkaline cell cathode surface. The alkaline cell comprises a zinc anode, a and potassium hydroxide electrolyte. The cathode may comprise a cathode comprising manganese dioxide. The separator may be formed by coating an electrode surface preferably with a low molecular weight copolymer of polyvinyalcohol and polyvinylacetate. The film can be coagulated to form a permeable separator uniformly conforming to and covering the electrode surface irrespective of the shape and contour of the electrode. A separate protector disk can be inserted onto the top surface of the cathode to protect the cathode from shorting in the event that imperfections in the separator surface develop. The protector disk can have a protruding lip which surrounds and protects the inside corner edge of the cathode.

Abstract: A light transparent moisture barrier useful for preventing moisture from destroying the effectiveness of a moisture sensitive cell condition tester on an electrochemical cell, comprises a plurality of very thin layers of amorphous silicon nitride and a hydrophobic fluorocarbon polymer on a flexible, polymeric substrate. The layers are formed on the substrate by a deposition process such as sputtering. The thickness of any individual layer is less than one micron.

Abstract: A light transparent moisture barrier useful for preventing moisture from destroying the effectiveness of a moisture sensitive cell condition tester on an electrochemical cell comprises a plurality of very thin; alternating layers of an inorganic material and an organic material on a flexible, polymeric substrate. The layers are not laminated, but are formed on the substrate by a deposition or coating process and the thickness of any layer is less than 5 microns.

Abstract: A light transparent moisture barrier useful for preventing moisture from destroying the effectiveness of a moisture sensitive cell condition tester on an electrochemical cell comprises a plurality of very thin, alternating layers of an inorganic material and an organic material on a flexible, polymeric substrate. The layers are not laminated, but are formed on the substrate by a deposition or coating process and the thickness of any layer is less than 5 microns. The organic material is a hydrophobic polymer and the inorganic material is a metal oxide, nitride, a glass or silicon.

Abstract: A light transparent moisture barrier useful for preventing moisture from destroying the effectiveness of a moisture sensitive cell condition tester on an electrochemical cell, comprises a plurality of very thin layers of amorphous silicon nitride and a hydrophobic fluorocarbon polymer on a flexible, polymeric substrate. The layers are formed on the substrate by a deposition process such as sputtering. The thickness of any individual layer is less than one micron.

Abstract: A system for bonding a condition indicator to an electrochemical cell is disclosed. The system employs an electrically conductive adhesive which bonds the indicator to a terminal of the cell. The terminal contact surface for the adhesive is desirably of tin. The adhesive contains metallic flakes and is preferably a thermally activated polyesterpolyurethane adhesive or a thermosetting adhesive containing acrylate monomers.