Abstract: A recirculating-ball style gearbox for a vehicle steering system is provided. The gearbox has a rack with rack-teeth that are capable of providing variable ratio steering, where the rack-teeth are in mesh with the involute-teeth of a tapered sector gear. The involute-teeth of the sector gear have arrays of helical meshing lines extending across the meshing surfaces of the teeth, wherein the array of helical meshing lines have leads that decrease in length moving radially outward across the meshing surfaces.

Abstract: A recirculating-ball style gearbox for a vehicle steering system is provided. The gearbox has a rack with rack-teeth that are capable of providing variable ratio steering, where the rack-teeth are in mesh with the involute-teeth of a tapered sector gear. The involute-teeth of the sector gear have arrays of helical meshing lines extending across the meshing surfaces of the teeth, wherein the array of helical meshing lines have leads that decrease in length moving radially outward across the meshing surfaces.

Abstract: A power assist steering system utilizing a steering gearbox with a worm-screw to gear-segment transition from a steering-wheel shaft to a sector shaft and a worm-screw to worm-wheel transition from a power-assist shaft to the steering-wheel shaft. The worm-screw and worm-wheel combination for the power-assist shaft to the steering-wheel shaft may be replaced with a ballnut worm-screw and a ball-track worm-wheel. The system provides for an additional amount of 800 watts or more of power to be made available at the sector shaft with 1600 watts or less of power being made available at the power-assist shaft.