Abstract: A method of controlling a motor is provided. The method may determine a speed of the motor, and engage a soft chopping routine on a first switch and a second switch of each phase if the motor speed is relatively low. The first switch may be driven by a first pulse width modulated PWM signal and the second switch being driven by a second PWM signal. The first and second PWM signals may be alternatingly configured such that at least one of the first switch and the second switch is closed at any point during the distributed soft chopping routine and both the first switch and the second switch are never simultaneously open.

Abstract: A method of controlling a motor is provided. The method may monitor a plurality of operational characteristics of the motor, determine an optimum transition speed of the motor based on the operational characteristics, and engage a transition of the motor between a current regulation mode of operation and a single pulse mode of operation at the optimum transition speed.

Abstract: A method of controlling a power converter in an electric drive machine is disclosed. The method may include determining a first switching frequency and determining a second switching frequency. The method may also include comparing the first switching frequency and the second switching frequency. The method may further include selecting a power converter switching frequency from the lesser of the first switching frequency and the second switching frequency to control a power converter.

Abstract: A method of priming a common bus (114) of a machine (100) having an engine (102), a generator (110) and an auxiliary power source (126) is provided. The method may determine an operational state of the auxiliary power source (126), operate the engine (102) at a predetermined idle speed if the auxiliary power source (126) is determined to be inoperative, and enable the generator (110) to regulate the common bus (114) in response to the predetermined idle speed of the engine (102).

Abstract: A method of actively discharging a common bus (116) of a machine (100) having an engine (102), a generator (112), a traction motor (124) and one or more auxiliary devices (126) is provided. The method may monitor a speed of the engine (102) with respect to a first threshold, monitor a voltage of the common bus (116) with respect to a second threshold, and enable one or more of the generator (112), the motor (124) and the auxiliary devices (126) if the engine speed falls below the first threshold and the voltage exceeds the second threshold so as to discharge voltage from the common bus (116).

Abstract: A method of controlling a generator (110) of an electric drive (104) associated with an engine (102) is provided. The method may determine an operational state of the electric drive (104) based on a speed of the engine (102), and selectively engage one of a map-lookup control scheme (150) and a fixed-theta off control scheme (152) for operating the generator (110) based on the operational state of the electric drive (104).

Abstract: A method of estimating rotor speed of a generator 106 having a rotor 110 and a stator 112 is provided. The method may provide a source current to the stator 112, determine a relative rotor speed based on a sensor signal provided by a rotor speed sensor 130, determine a relative rotor position corresponding to the relative rotor speed, determine an absolute rotor position based on the sensor signal and phase currents, and calibrate the sensor signal based on an offset between the relative rotor position and the absolute rotor position.

Abstract: A method of detecting one or more failed current sensor and estimating a phase current for the failed current sensor on a three-phase machine is disclosed. The method may include detecting one or more failed current sensor by determining if an absolute value of a sum of the phase currents of the motor is below an open circuit value. The method may also include determining which phase currents are approximately zero, for each phase current associated with each phase of the motor, if the sum of the phase currents of the motor is not below the open circuit value. The method may further include estimating the phase current for the failed current sensor by determining the phase current value for the failed current sensor, that when added to the phase currents of the remaining current sensors, will make the sum of all the phase currents equal to approximately zero.

Abstract: A field weakening control system for use with an induction motor is disclosed. The field weakening control system has a sensing device configured to generate a signal indicative of a speed of the induction motor and a controller. The controller is configured to determine an initial voltage command based on the signal and determine an acceleration of the induction motor based on the signal. The controller is also configured to generate a desired voltage command based on at least one of the initial voltage command and the acceleration.

Abstract: A method of detecting one or more failed current sensor and estimating a phase current for the failed current sensor on a three-phase machine is disclosed. The method may include detecting one or more failed current sensor by determining if an absolute value of a sum of the phase currents of the motor is below an open circuit value. The method may also include determining which phase currents are approximately zero, for each phase current associated with each phase of the motor, if the sum of the phase currents of the motor is not below the open circuit value. The method may further include estimating the phase current for the failed current sensor by determining the phase current value for the failed current sensor, that when added to the phase currents of the remaining current sensors, will make the sum of all the phase currents equal to approximately zero.

Abstract: A method of controlling a power converter in an electric drive machine is disclosed. The method may include determining a first switching frequency and determining a second switching frequency. The method may also include comparing the first switching frequency and the second switching frequency. The method may further include selecting a power converter switching frequency from the lesser of the first switching frequency and the second switching frequency to control a power converter.

Abstract: A system is provided for controlling an electric machine. The system has a power source configured to supply electric energy to the electric machine. In addition, the system has an inverter operationally connected to the power source and the electric machine and configured to increase or decrease a rotor flux component of a voltage applied to the electric machine, while maintaining a torque component at an essentially constant level. The system further has a control device configured to determine at least one parameter of the electric machine and operate the inverter in either a first or a second mode in response to the at least one determined parameter.

Abstract: A field weakening control system for use with an induction motor is disclosed. The field weakening control system has a sensing device configured to generate a signal indicative of a speed of the induction motor and a controller. The controller is configured to determine an initial voltage command based on the signal and determine an acceleration of the induction motor based on the signal. The controller is also configured to generate a desired voltage command based on at least one of the initial voltage command and the acceleration.

Abstract: A system is provided for controlling an electric machine. The system has a power source configured to supply electric energy to the electric machine. In addition, the system has an inverter operationally connected to the power source and the electric machine and configured to increase or decrease a rotor flux component of a voltage applied to the electric machine, while maintaining a torque component at an essentially constant level. The system further has a control device configured to determine at least one parameter of the electric machine and operate the inverter in either a first or a second mode in response to the at least one determined parameter.