Abstract: Various embodiments concern a dual stage actuation flexure having a motor contact paddle for connecting to a terminal of a piezoelectric motor. The flexure comprises a paddle having a top side and a bottom side, the paddle comprising at least one void, each void extending through the paddle from the bottom side to the top side. The paddle further comprises a stainless steel base, a conductor comprising a layer of metal, and a dielectric layer having a first section and a second section, the first section positioned between the conductor and the stainless steel base to overlap the stainless steel base and the second section extending beyond the stainless steel base to not overlap the stainless steel base. The bottom side of the paddle is configured to connect to the terminal with electrically conductive adhesive.

Abstract: Various embodiments concern a DSA suspension of a disk drive. The DSA suspension comprises a support configured to attach to the disk drive, the support comprising a proximal portion, a distal portion, and a linkage portion therebetween. The DSA head suspension system further comprises at least one motor mounted on the support, each motor positioned between the proximal portion and the distal portion. The DSA suspension further comprises a damper attached to some or all of the proximal portion, the motor(s), the distal portion, and the linkage portion. The damper can be a single layer or multilayered. The damper can comprise viscoelastic material. The damper can be adhesive. The damper may only be attached to the support and the motors and not to other components of the DSA suspension.

Abstract: Various embodiments concern a dual stage actuation flexure having a motor contact paddle for connecting to a terminal of a piezoelectric motor. The flexure comprises a paddle having a top side and a bottom side, the paddle comprising at least one void, each void extending through the paddle from the bottom side to the top side. The paddle further comprises a stainless steel base, a conductor comprising a layer of metal, and a dielectric layer having a first section and a second section, the first section positioned between the conductor and the stainless steel base to overlap the stainless steel base and the second section extending beyond the stainless steel base to not overlap the stainless steel base. The bottom side of the paddle is configured to connect to the terminal with electrically conductive adhesive.

Abstract: Various embodiments concern a suspension having a DSA structure on a gimbaled flexure. The suspension comprises a loadbeam and flexure attached thereto. The flexure comprises a pair of spring arms, a tongue located between the spring arms and structurally supported by the pair of spring arms, and a pair of struts. The struts are positioned respectively between the pair of spring arms and the tongue. The longitudinal axes of the struts are offset with respect to each other. The suspension further comprises a slider and a motor mounted on the flexure. The motor has a longitudinal axis that is parallel with the axes of the struts and perpendicular to a longitudinal axis of the loadbeam. Electrical activation of the motor bends the pair of struts to move the slider.

Abstract: Various embodiments concern a method for manufacturing a disk drive head suspension component. Such methods can comprise providing a head suspension component comprising a layer of insulating material on a spring metal layer. Such methods can further comprise forming a strain gauge element and a trace seed layer by depositing a first metal on the insulating material layer, such as by sputtering. The strain gauge element and the trace seed layer can be formed simultaneously by the depositing of the first metal as part of the same process step. The first metal can be of a strain gauge class of metal having relatively high resistivity, such as constantan. Such methods can further comprise plating a second metal on the trace seed layer to form one or more traces.

Abstract: An improved dual stage actuated disk drive head suspension in accordance with one embodiment of the invention includes a mounting/base plate having first and second portions connected by a linkage, one or more PZT motors and a flexure having one or more pairs of differential drive signal traces. Each PZT motor has a pair of electrodes. Non-conductive adhesive secures each PZT motor to the first and second portions of the mounting/base plate with the electrodes of each motor being electrically isolated from the mounting/base plate. Each pair of drive signal traces is electrically connected to one of the pair of PZT motor electrodes to couple differential electrical drive signals to the PZT motor. Each PZT motor drives the first and second portions of the mounting/base plate with respect to one another in response to the drive signals.

Abstract: Various embodiments concern a gimbaled flexure having a dual stage actuation structure comprising flexure which comprises a gimbal. The gimbal comprises at least one spring arm and a tongue connected to the at least one spring arm. The dual stage actuation structure further comprises a motor mounted on the gimbal, the motor comprising a top side and a bottom side opposite the top side, the bottom side of the motor facing the flexure. The dual stage actuation structure further comprises a damper located between the motor and the flexure, the damper contacting the tongue and the bottom side of the motor. The damper comprises one or both of elastic and viscoelastic material. Various other features of a dual stage actuation structure are provided.

Abstract: Various embodiments concern a suspension having a DSA structure on a gimbaled flexure. The suspension comprises a loadbeam and flexure attached thereto. The flexure comprises a pair of spring arms, a tongue located between the spring arms and structurally supported by the pair of spring arms, and a pair of struts. The struts are positioned respectively between the pair of spring arms and the tongue. The longitudinal axes of the struts are offset with respect to each other. The suspension further comprises a slider and a motor mounted on the flexure. The motor has a longitudinal axis that is parallel with the axes of the struts and perpendicular to a longitudinal axis of the loadbeam. Electrical activation of the motor bends the pair of struts to move the slider.

Abstract: Various embodiments concern a suspension having a DSA structure on a gimbaled flexure. The suspension comprises a loadbeam and flexure attached thereto. The flexure comprises a pair of spring arms, a tongue located between the spring arms and structurally supported by the pair of spring arms, and a pair of struts. The struts are positioned respectively between the pair of spring arms and the tongue. The longitudinal axes of the struts are offset with respect to each other. The suspension further comprises a slider and a motor mounted on the flexure. The motor has a longitudinal axis that is parallel with the axes of the struts and perpendicular to a longitudinal axis of the loadbeam. Electrical activation of the motor bends the pair of struts to move the slider.

Abstract: Various embodiments concern a dual stage actuation suspension that comprises a loadbeam having a load point projection. The suspension further comprises a gimbal assembly having a point of contact that is in contact with the load point projection such that the gimbal assembly can gimbal about the load point projection. The gimbal assembly is cantilevered from the loadbeam and has an axis of rotation aligned with the load point projection and the point of contact. The suspension further comprises a pair of motors mounted on the gimbal assembly and positioned proximal of the point of contact. The pair of motors is mounted between a tongue and a pair of spring arms to rotate the tongue about the point of contact and the load point projection. The loadbeam further comprises a void into which the pair of motors extends.

Abstract: Various embodiments concern a DSA suspension of a disk drive. The DSA suspension comprises a support configured to attach to the disk drive, the support comprising a proximal portion, a distal portion, and a linkage portion therebetween. The DSA head suspension system further comprises at least one motor mounted on the support, each motor positioned between the proximal portion and the distal portion. The DSA suspension further comprises a damper attached to some or all of the proximal portion, the motor(s), the distal portion, and the linkage portion. The damper can be a single layer or multilayered. The damper can comprise viscoelastic material. The damper can be adhesive. The damper may only be attached to the support and the motors and not to other components of the DSA suspension.

Abstract: Various embodiments concern a head suspension system having a load beam. The lead beam comprises a metal base having a proximal portion and a distal portion. Two opposing rails extend along the proximal and distal portions. The load beam has a void in the metal base separating the proximal portion from the distal portion, the void extending between the rails. A pair of microactuators is coupled to each of the proximal portion and the distal portion such that each microactuator extends across the void. The microactuators bend the rails to move the distal portion along a X-Y plane relative to the proximal portion. Additionally, the rails stiffen the load beam to resist movement between the first portion and the second portion along a Z-axis.

Abstract: A disk drive head suspension includes a load beam, a flexure for carrying a magnetic head slider, a base mounting structure for coupling the head suspension to a disk drive actuation system, a hinge, and a damping material. The load beam includes a proximal end portion and a distal end portion. The flexure is attached to and supported by the load beam. The hinge is attached to the base mounting structure and to the load beam and includes a constraint layer portion extending toward the distal end portion of the load beam. The damping material is located between and in contact with the constraint layer portion of the hinge and the load beam for damping resonance vibrations in the head suspension.

Abstract: A method for manufacturing disk drive head suspension components includes supporting the components from carrier strips and/or other components by tab regions consisting substantially of a polyimide insulating layer. The components are detabbed by severing the insulating layer at the tab regions.

Abstract: A disk drive head suspension headlift formed from a single piece of stainless steel includes a beam region, lift tab and offset region between the beam region and lift tab. The beam region has a major surface and formed side rails. The lift tab is a coined, trough-shaped member at a z-height spaced from the major surface of the beam region. The offset region has a major surface and side rails that transition in height between the side rails of the beam region and the lift tab.

Abstract: A method for forming rails on the beam region of a disk drive head suspension. Rails are formed on a first portion of the beam region while supporting the beam region at a first location. Rails are formed on a second portion of the beam region while supporting the beam region at a second location that is different than the first location.

Abstract: Mounts for securing magnetic disk drive head suspensions to actuator arms. The mounts include structures that snap onto the actuator arm to provide a secure friction fit engagement. The mounts can be efficiently removed to permit rework of the suspension and head components.

Abstract: A headlift on a distal end of a load beam of the type for use in a disk drive suspension, including two distally extending rails transversely spaced from each other, a cross member extending between the first and second rails, and a tab extending from the cross member. The headlift may include arms extending transversely from each rail that engage with each other and with an offset formed in the load beam. In one embodiment, the headlift is integrally formed from the same piece of material as the headlift. In a second embodiment, the headlift is formed from a polymer and attached to the load beam. The method of manufacture, in one embodiment, includes providing a unitary flat load beam member and folding the load beam member and attaching portions of the headlift to the load beam to form the headlift. Alternatively, the load beam may be formed with a structural surface that interfaces with a mounting portion of the headlift.

Abstract: A method for adjusting a performance parameter of a head suspension for positioning a read/write head in a disk drive. The suspension includes a beam and flexible element for carrying a read/write head extending from the beam. The flexible element has one or more adjustment portions. The beam has one or more openings adjacent to the adjustment portions of the flexible element to provide access to the adjustment portions through the beam. The method comprises acting upon one or more adjustment portions of the flexible element through one or more of the openings in the beam to change a performance parameter of the head suspension. A laser beam is used to irradiate the adjustment portions of the flexible element in one embodiment of the invention.

Abstract: Mounts for securing magnetic disk drive head suspensions to actuator arms. The mounts include structures that snap onto the actuator arm to provide a secure friction fit engagement. The mounts can be efficiently removed to permit rework of the suspension and head components.