Patents by Inventor Jacob Fallon

Jacob Fallon has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11912851
    Abstract: A compounded polymer composition suitable for manufacturing of isotropic three-dimensional printed articles may include an impact copolymer, a low crystalline ethylene/?-olefin copolymer; a nucleating agent; and filler, where the impact copolymer may include a matrix phase comprising a propylene-based polymer or copolymer; and a dispersed phase in the matrix phase, the dispersed phase comprising an ethylene-based copolymer, the ethylene-based copolymer having a C3-C12 comonomer, wherein the dispersed phase has a different composition than the matrix phase.
    Type: Grant
    Filed: May 14, 2021
    Date of Patent: February 27, 2024
    Assignee: Braskem America, Inc.
    Inventors: Juliana Breda Soares, Michelle K. Sing, Jacob Fallon, Alexandre di Pintor da Luz, Leonardo Ito, Hadi Mohammadi
  • Publication number: 20230142166
    Abstract: The invention relates to an additive-manufacture feedstock, comprising an ethylene polymer blend composition having an ethylene polymer having a melt flow index of from 0.1 to 150 g/10 min (190° C./2.16 kg), measured according to ASTM D 1238, and at least one of the following components blended in the ethylene polymer: a polyolefin elastomer, an ethylene-vinyl ester polymer, a fiber, a nucleator or clarifier, or a polypropylene polymer. The additive-manufacture feedstock, when in the form of a printed article, exhibits an improved printability characterized by an improved warpage-resistance rating. The invention also relates to methods of making the additive-manufacture feedstock and methods of 3D printing or additive manufacturing using the additive-manufacture feedstock in various forms.
    Type: Application
    Filed: November 9, 2022
    Publication date: May 11, 2023
    Inventors: Michelle K. Sing, Juliana Breda Soares, Jacob Fallon, Collin Azinger
  • Publication number: 20230038023
    Abstract: The invention relates to a sinterable polymer composition, comprising: a random copolymer of propylene and an olefinic comonomer, containing about 2 to 10 wt % olefinic comonomer content, relative to 100 wt % of the random copolymer. The sinterable polymer composition may also contain at least one of a clarifier and a nucleator, and/or at least one additive selected from the group consisting of a primary antioxidant, a secondary antioxidant, an acid scavenger, a peroxide, an enhanced IR energy absorber, a long-term heat agent, and a polyolefin elastomer. The sinterable polymer composition has a melt flow rate from about 1 to 150 g/10 min (230° C./2.16 kg), measured according to ASTM D 1238; a crystallization temperature, Tc, from about 105 to 150° C.; and a xylene solubles content, XS, from about 3% to 40%.
    Type: Application
    Filed: July 21, 2022
    Publication date: February 9, 2023
    Inventors: Michelle K. SING, Hadi MOHAMMADI, Moises Magalhaes WERLANG, Ana Paula de AZEREDO, Jacob FALLON, Kevin HERRINGTON, Collin AZINGER
  • Publication number: 20220389262
    Abstract: The invention relates to an additive-manufacture feedstock, comprising an ethylene-vinyl ester polymer having a melt flow rate of from 0.1 to 150 g/10 min (190° C./2.16 kg), measured according to ASTM D 1238, and a vinyl ester content of from about 1.0 wt % to about 30 wt %, wherein the ethylene-vinyl ester polymer exhibits a Shore A hardness of at least about 60. The pellets and filaments produced from the additive-manufacture feedstock have a high degree of printability in material-extrusion-based 3D printing technology, and can be used to produce 3D printing articles with a high consistency to the targeted 3D model and substantially no warpage. The invention also relates to methods of making the additive-manufacture feedstock and methods of 3D printing using the additive-manufacture feedstock in various forms.
    Type: Application
    Filed: May 13, 2022
    Publication date: December 8, 2022
    Inventors: Juliana Breda SOARES, Jacob FALLON, Dillan Passos BERNARDES, Mauro Alfredo Soto OVIEDO, Nei Sebastião Domingues, JR., Manoela Ellwanger Cangussu
  • Publication number: 20220298328
    Abstract: The invention relates to an additive-manufacture feedstock, comprising a heterophasic copolymer having a melt flow rate of from 0.1 to 150 g/10 min (230° C./2.16 kg), measured according to ASTM D 1238, and a fiber blended in the heterophasic copolymer. The first-fiber-blended heterophasic copolymer, when in the form of a printed article, exhibits a minimized warpage. The invention also relates to methods of making the additive-manufacture feedstock and methods of 3D printing using the additive-manufacture feedstock in various forms.
    Type: Application
    Filed: March 22, 2022
    Publication date: September 22, 2022
    Inventors: Jacob FALLON, Alexandre DI PINTOR DA LUZ, Michelle SING, Kevin HERRINGTON
  • Publication number: 20210355309
    Abstract: A compounded polymer composition suitable for manufacturing of isotropic three-dimensional printed articles may include an impact copolymer, a low crystalline ethylene/?-olefin copolymer; a nucleating agent; and filler, where the impact copolymer may include a matrix phase comprising a propylene-based polymer or copolymer; and a dispersed phase in the matrix phase, the dispersed phase comprising an ethylene-based copolymer, the ethylene-based copolymer having a C3-C12 comonomer, wherein the dispersed phase has a different composition than the matrix phase.
    Type: Application
    Filed: May 14, 2021
    Publication date: November 18, 2021
    Applicant: Braskem America, Inc.
    Inventors: Juliana Breda Soares, Michelle K. Sing, Jacob Fallon, Alexandre di Pintor da Luz, Leonardo Ito, Hadi Mohammadi