Abstract: An apparatus includes a upper housing and a connector and printed circuit board assembly. The upper housing comprises three sides extending perpendicularly from a fourth side, where the four sides of the housing define a rectilinear volume and a connector opening, and the connector opening comprises one or more first ramp features configured to hold a sealant. The connector and printed circuit board subassembly comprises a connector assembly holding a plurality of terminal pins and attached to a printed circuit board substrate. The connector assembly extends perpendicularly from the printed circuit board substrate. Each of the plurality of terminal pins comprises a right angle bend. A first end of each of the plurality of terminal pins is inserted into the printed circuit board substrate. A second end of each of the plurality of terminal pins extend through the connector assembly.

Abstract: An insulation displacement terminal comprises a first portion, a second portion, and a press-fit pin. The first portion may comprise a first beam and a second beam. A slot is generally formed by a first central edge of the first beam and a second central edge of the second beam. The second portion may comprise a third beam, a fourth beam, and a fifth beam. The fourth beam is configured as a cantilever beam with an attached lower end and a distal end that is able to move between the third beam and the fifth beam. The press-fit pin is generally attached to an edge of the distal end of the fourth beam.

Abstract: A method of assembling an electronic control unit comprises assembling a printed circuit board (PCB) substrate with a terminal carrier holding a plurality of terminal pins comprising a right angle bend into a housing using a rotational motion. The terminal carrier generally extends perpendicularly from the PCB substrate. A first end of each of the plurality of terminal pins is inserted into the PCB substrate and a second end of each of the plurality of terminal pins extends through the terminal carrier. The second ends of the plurality of terminal pins generally extend into one or more connector openings in one of four sides of the housing and the terminal carrier interlocks with the housing to hold the PCB substrate with the terminal carrier and the plurality of terminal pins in place.

Abstract: A method of assembling an electronic control unit comprises assembling a printed circuit board (PCB) substrate with a terminal carrier holding a plurality of terminal pins comprising a right angle bend into a housing using a rotational motion. The terminal carrier generally extends perpendicularly from the PCB substrate. A first end of each of the plurality of terminal pins is inserted into the PCB substrate and a second end of each of the plurality of terminal pins extends through the terminal carrier. The second ends of the plurality of terminal pins generally extend into one or more connector openings in one of four sides of the housing and the terminal carrier interlocks with the housing to hold the PCB substrate with the terminal carrier and the plurality of terminal pins in place.

Abstract: A method of assembling an electronic control unit comprises assembling a terminal carrier holding a plurality of terminal pins into a housing using translational motions, inserting at least one comb tool through one or more connector openings until a plurality of beams of the comb tool are placed between the terminal carrier, a comb support feature, and a shoulder on an end of each of a plurality of terminal pins, and assembling a printed circuit board substrate to the plurality of terminal pins by inserting the end of each of the plurality of terminal pins into the printed circuit board substrate using a press fit.

Abstract: An apparatus includes a housing, a circuit board, a sealant and a baseplate. The housing may have a shelf and a flange along an open side. The circuit board may be (i) disposed on the shelf of the housing and inside the flange of the housing and (ii) secured to the housing. The sealant may be dispensed (i) through the open side of the housing and (ii) along a gap between the flange and the circuit board. The baseplate may be compressed to the housing thereby causing the sealant to flow between (i) the baseplate and the circuit board and (ii) the baseplate and the flange.

Abstract: An apparatus includes a housing, a circuit board, a sealant and a baseplate. The housing may have a shelf and a flange along an open side. The circuit board may be (i) disposed on the shelf of the housing and inside the flange of the housing and (ii) secured to the housing. The sealant may be dispensed (i) through the open side of the housing and (ii) along a gap between the flange and the circuit board. The baseplate may be compressed to the housing thereby causing the sealant to flow between (i) the baseplate and the circuit board and (ii) the baseplate and the flange.