Abstract: Methods for forming rotor blades, rotor blade mold assemblies, and cores for rotor blade mold assemblies are disclosed. A method includes providing a first shell substrate on a first mold, providing a generally hollow core on the first shell substrate, providing a second shell substrate on the generally hollow core, and providing a second mold on the second shell substrate. The method further includes flowing a resin into a mold interior defined between the first mold and the second mold.

Abstract: Methods for forming rotor blades, rotor blade mold assemblies, and cores for rotor blade mold assemblies are disclosed. A method includes providing a first shell substrate on a first mold, providing a generally hollow core on the first shell substrate, providing a second shell substrate on the generally hollow core, and providing a second mold on the second shell substrate. The method further includes flowing a resin into a mold interior defined between the first mold and the second mold.

Abstract: A method of locking a rotor of a wind turbine, the method including positioning of the rotor in a locking position; applying a rotor lock; forcing the rotor to turn in a first direction; and, applying a rotor brake.

Abstract: Provided is a control method and a control system for controlling the insertion of a plurality of magnets within an electrical machine including a stator and a rotor which rotates in relation to the stator around a rotary axis, the control system has plurality of sensors which continuously sense an air gap between the rotor and the stator, an encoder which continuously detects an angular position of the rotor, and a processor which receives data from the sensors and the encoder and determines in real-time an insertion order for inserting the plurality of magnets in a surface of the rotor and applies a feedback loop while performing the insertion process to adjust the insertion order based on changes in the data received.

Abstract: A system and method for lubricating gears in a wind turbine blade pitch drive are provided, wherein the pitch drive comprises a drive pinion gear with gear teeth that engage a pitch bearing gear coupled to a respective wind turbine blade. A grease distributor is configured to mount onto and rotate with the pinion gear, and is configured to deliver grease from an external grease supply to at least one valley defined between adjacent teeth of the pinion gear in a contact area of the pinion gear with the bearing gear without the distributor contacting inter-engaging teeth of the bearing gear.

Abstract: Methods for forming rotor blades, rotor blade mold assemblies, and cores for rotor blade mold assemblies are disclosed. A method includes providing a first shell substrate on a first mold, providing a generally hollow core on the first shell substrate, providing a second shell substrate on the generally hollow core, and providing a second mold on the second shell substrate. The method further includes flowing a resin into a mold interior defined between the first mold and the second mold.

Abstract: A fixation device for fixing a shaft connecting a rotor and a generator of a wind turbine, the fixation device comprising: a rotor lock for locking the shaft providing a locking clearance; and a rotor brake for braking the shaft; wherein the rotor lock is arranged for positioning the shaft in a selectable angular position within the locking clearance of the rotor lock.

Abstract: A method of locking a rotor of a wind turbine, the method including positioning of the rotor in a locking position; applying a rotor lock; forcing the rotor to turn in a first direction; and, applying a rotor brake.

Abstract: A transport frame for a nacelle/rotor hub unit of a wind turbine is provided, wherein the unit comprises a wind turbine nacelle and a wind turbine rotor hub mounted to the nacelle, the transport frame comprising a main beam for supporting the weight of the nacelle/rotor hub unit; first and second lateral stabilization elements; a holding fixture for fixing the nacelle/rotor hub unit to the transport frame; a first attachment point for a lifting appliance, the first attachment point being provided at a first end of the main beam; a second attachment point for the lifting appliance, the second attachment point being provided at the first lateral stabilization element; and a third attachment point for the lifting appliance, the third attachment point being provided at the second lateral stabilization element.

Abstract: A system and method for lubricating gears in a wind turbine blade pitch drive are provided, wherein the pitch drive comprises a drive pinion gear with gear teeth that engage a pitch bearing gear coupled to a respective wind turbine blade. A grease distributor is configured to mount onto and rotate with the pinion gear, and is configured to deliver grease from an external grease supply to at least one valley defined between adjacent teeth of the pinion gear in a contact area of the pinion gear with the bearing gear without the distributor contacting inter-engaging teeth of the bearing gear.

Abstract: A method of assembling an air distribution system for use in a rotor blade of a wind turbine. The rotor blade includes a sidewall at least partially defining a cavity extending from a blade root towards a blade tip. The method includes positioning at least a portion of a manifold within the cavity and coupling the manifold to the sidewall. The manifold extends from the blade root towards the blade tip and has a root end and an opposing tip end. A passage is defined from the root end to the tip end. A flow control device is coupled to the manifold root end and configured to channel air through the manifold. A bypass flow assembly is coupled to the manifold and configured to channel air through the air distribution system with the flow control device in a non-operating configuration.

Abstract: A method and associated system are provided for bonding component parts of a wind turbine blade along a bond line. A barrier is placed within an internal cavity of the blade at a defined bond line width along the length of the bond line. A plurality of spaced apart external access ports are defined along the bond line into the internal cavity. A bond paste is sequentially injected into the plurality of access ports to fill the bond line.

Abstract: A method of operating a wind turbine having at least one rotor blade and an active flow control (AFC) system is provided. The at least one rotor blade has at least one aperture defined through a surface thereof, and the AFC system is configured to modify aerodynamic properties of the rotor blade by ejecting gas through the aperture. The method includes operating the wind turbine in a normal mode, determining whether an estimated insect density value surrounding the wind turbine is above an insect density threshold value based on a measured environmental condition, and changing a mode of the wind turbine from the normal mode to a cleaning mode different than the normal mode based on the estimated insect density value. The cleaning mode includes adjusting at least one operation parameter of the wind turbine based on the estimated insect density value such that fouling of the aperture is reduced.

Abstract: A drivetrain for a wind turbine includes a gearbox and a generator. The gear box includes a housing and an output shaft that is rotatably coupled within the housing, wherein the gearbox further includes at least one bearing positioned between the housing and the output shaft. The generator includes a stator coupled to the housing such that the stator is positioned radially inward from the housing, and a rotor coupled to the output shaft such that the rotor is positioned radially inward from the stator.

Abstract: A method of assembling an air distribution system for use in a rotor blade of a wind turbine wherein the rotor blade includes a sidewall extending from a blade root towards a blade tip. The method includes coupling a manifold to the sidewall, wherein the manifold extends from the blade root towards the blade tip and has a root end and an opposing tip end defining a passage from the root end to the tip end. A plurality of apertures is defined through the sidewall. The apertures provide flow communication between the passage and ambient air. A debris collector is coupled to the tip end of the manifold and is configured to collect debris flowing through the air distribution system.

Abstract: A prefabricated half-product for use in manufacture of a fiber-reinforced composite part of a wind turbine is provided, the half-product comprising at least one fiber mat and at least one inlay which is attached to the at least one fiber mat such that the relative position of the at least one inlay with respect to the at least one fiber mat remains substantially fixed during the manufacture of the fiber-reinforced composite part of the wind turbine. Furthermore, a method for manufacturing the half-product and method for the use of the half-product are provided.

Abstract: A method for preventing a possible overspeed of a wind turbine rotor with at least one rotor blade is provided. The method includes detecting a yaw misalignment of the rotor, and imposing a restriction on changes of a pitch angle towards a feathered position of the at least one rotor blade after detecting the yaw misalignment. Further, a wind turbine having a rotor and a control system configured to prevent a possible overspeed of the rotor is provided.

Abstract: A method of operating a wind turbine that includes a flow control system includes operating the wind turbine in a first mode, operating the wind turbine in a second mode that is different than the first mode, acquiring operational data of the wind turbine during at least the second mode, determining an effectiveness of the flow control system using the acquired operational data, and performing an action based on the effectiveness of the flow control system.

Abstract: A gearbox for a wind turbine, comprising a first planetary gear set; and a second planetary gear set having the same transmission ratio as the first planetary gear set; and, a load splitter to split the torque between the first planetary gear set and the second planetary gear set, wherein the load splitter is adapted to provide slip for absorbing deviations in the rotational position between the first planetary gear set and the second planetary gear set; and, wherein the first planetary gear set and the second planetary gear set are coupled in a split load arrangement for transmitting torque from a rotor shaft to a high speed shaft.

Abstract: A wind energy system is provided with said wind energy system including a hub pivotable about a rotation axis, a first bearing connected to said hub, a tapered adapter, a second bearing connected to said first bearing by said adapter, wherein said first and second bearings and said adapter are arranged such that the tilt angle of said rotation axis of said hub is adjustable. Further, a tilt adjustment system for a wind energy system and a method for operating a wind energy system is provided.