Patents by Inventor Jacques Gerard

Jacques Gerard has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9365956
    Abstract: A reinforcing fiber structure for a composite material part is woven as a single piece by multilayer weaving between plural layers of weft yarns and plural layers of warp yarns arranged in adjacent manner between two faces of the structure. The fiber structure includes at least one arcuate portion extending over one of the faces of the fiber structure, the arcuate portion including at least some of the warp yarns continuous with at least two adjacent warp yarn layers present on one of the faces of the structure. The warp yarns of the arcuate portion are of a length that is longer than the warp yarns of at least two underlying warp yarn layers of the structure. In addition, the warp yarns of the arcuate portion are not interlinked with other warp yarns of the fiber structure.
    Type: Grant
    Filed: December 5, 2011
    Date of Patent: June 14, 2016
    Assignee: SNECMA
    Inventors: Thierry Godon, Bruno Jacques Gerard Dambrine
  • Patent number: 9364887
    Abstract: A method for producing a metal component such as a metal turbomachine blade reinforcement, includes positioning a plurality of metal staples in a forming tool having a die and a punch; and hot isostatic pressing the plurality of metal staples causing the agglomeration of the metal staples so as to obtain a solid component.
    Type: Grant
    Filed: February 29, 2012
    Date of Patent: June 14, 2016
    Assignee: SNECMA
    Inventors: Thierry Godon, Bruno Jacques Gérard Dambrine, Alain Robert Yves Perroux
  • Patent number: 9346134
    Abstract: A process for manufacturing a metal part such as a metal reinforcement for the blade of a turbine engine, which includes: manufacturing a three-dimensional metal structure made up of an insert which exhibits properties which allow superplastic forming and diffusion welding to be carried out, and of multiple metal wires encircling the periphery of the insert, where the metal structure forms a preform of the metal part; positioning the metal structure in a forming tool and hot-pressing the three-dimensional metal structure which causes agglomeration of the metal structure so as to obtain the compact metal part.
    Type: Grant
    Filed: February 29, 2012
    Date of Patent: May 24, 2016
    Assignee: SNECMA
    Inventors: Thierry Godon, Bruno Jacques Gérard Dambrine, Alain Robert Yves Perroux
  • Patent number: 9321106
    Abstract: A process for manufacturing a one-piece axisymmetric part includes: superposition, around a rotating cylindrical mandrel of at least respectively inner and outer metal-coated composite fibrous structures, wound in first and second crossed directions on the mandrel; arranging, between the crossed inner and outer fibrous structures, at least one layer of metallic wire; then placing a blank of the part, formed by the fibrous structures and the layer of metallic wire, in a tool to apply to the blank a hot isostatic pressing treatment, and to obtain the part.
    Type: Grant
    Filed: March 15, 2012
    Date of Patent: April 26, 2016
    Assignee: SNECMA
    Inventors: Thierry Godon, Bruno Jacques Gerard Dambrine
  • Patent number: 9321100
    Abstract: A method for producing a metal reinforcement for the leading edge or trailing edge of a turbomachine blade, the method including cutting a plurality of metal foils from a flexible metal sheet, corresponding substantially to the developed length of the leading or trailing edge metal reinforcement; producing a plurality of metal pockets, each pocket being produced from two of the metal foils obtained during the cutting; stacking the metal pockets one inside the other, such as to form a preform of the leading or trailing edge metal reinforcement; and hot isostatic pressing the preform, causing the metal pockets to bond to one another, so as to produce the leading or trailing edge metal reinforcement.
    Type: Grant
    Filed: October 5, 2011
    Date of Patent: April 26, 2016
    Assignee: SNECMA
    Inventors: Bruno Jacques Gérard Dambrine, Thierry Godon, Alain Robert Yves Perroux
  • Patent number: 9315927
    Abstract: A method for producing a solid part, including weaving a three-dimensional fibrous structure, the weaving being carried out with metal braids consisting of a plurality of metal strands mutually twisted about the longitudinal axis of the braid; and performing hot isostatic pressing on the fibrous structure causing the agglomeration of the metal braids of the fibrous structure so as to produce a solid part.
    Type: Grant
    Filed: July 11, 2011
    Date of Patent: April 19, 2016
    Assignee: SNECMA
    Inventors: Bruno Jacques Gérard Dambrine, Thierry Godon, Alain Robert Yves Perroux
  • Patent number: 9296072
    Abstract: A method for making a metallic part, includes positioning at least one metallic coil formed from flexible metal foil including a plurality of notches, on a shaping tool, the at least one coil being manually deformable when cold along three directions in space (X, Y, Z); hot isostatic pressing the at least one metallic coil in a tool causing compaction of the metallic coil so as to obtain the metallic part.
    Type: Grant
    Filed: October 5, 2011
    Date of Patent: March 29, 2016
    Assignee: SNECMA
    Inventors: Bruno Jacques Gérard Dambrine, Thierry Godon, Alain Robert Yves Perroux
  • Patent number: 9238282
    Abstract: A method for manufacturing a metal part by producing a preform with a fibrous structure of metal fibers, and subjecting the preform to hot isostatic pressing in a tool until a solid part is obtained, the tool including at least one first element including a cavity for molding the part. The first tool element is elongate in a direction between two ends, and the fibrous structure is at least partially formed by winding at least one metal wire around the first tool element in the direction, from one end to the other. The method can be used, for example, for manufacturing reinforcement parts for a fan blade of a turbojet engine.
    Type: Grant
    Filed: February 24, 2012
    Date of Patent: January 19, 2016
    Assignee: SNECMA
    Inventors: Thierry Godon, Bruno Jacques Gerard Dambrine, Alain Robert Yves Perroux
  • Patent number: 9200385
    Abstract: A jacquard type loom for making a fabric by weaving plural warp yarns with plural weft yarns, the fabric including a determined number of columns of warp yarns per unit length and a determined number of layers of weft yarns. The loom includes a comber board including plural holes passing a corresponding number of control cords, each control cord including an heddle eye through which a warp yarn passes. The holes are distributed in a determined number of columns extending parallel to the warp yarn direction and a determined number of rows per column extending in a direction perpendicular to the warp yarn direction. The comber board includes a number of columns of holes per unit length smaller than the number of warp columns in the same unit length in the fabric, and a number of rows of holes greater than the number of warp layers in the fabric.
    Type: Grant
    Filed: December 10, 2012
    Date of Patent: December 1, 2015
    Assignees: SNECMA, ALBANY ENGINEERED COMPOSITES
    Inventors: Bruno Jacques Gerard Dambrine, Dominique Coupe, Ken Ouellette, Jonathan Goering
  • Patent number: 9199331
    Abstract: A method of fabricating a single-piece part for a turbine engine by diffusion bonding, the method including making a blank for the part around a mandrel, the blank including a plurality of coaxial and superposed annular layers of independent rings of metal wire that are stacked on one another around the mandrel, and subjecting the blank to hot isostatic pressing to obtain a single-piece part, and optionally machining the part.
    Type: Grant
    Filed: May 11, 2012
    Date of Patent: December 1, 2015
    Assignee: SNECMA
    Inventors: Thierry Godon, Bruno Jacques Gerard Dambrine
  • Patent number: 9162750
    Abstract: An aircraft propeller blade including an airfoil-profile structure. The airfoil-profile structure includes at least one fiber reinforcement obtained by three-dimensional weaving of yarns and densified by a matrix, and a shaping part made of cellular rigid material of determined shape, the reinforcement including at least two halves linked together by continuous weaving in the leading edge of the propeller blade, the two halves fitting tightly around the shaping part.
    Type: Grant
    Filed: December 20, 2010
    Date of Patent: October 20, 2015
    Assignee: SNECMA
    Inventors: Dominique Coupe, Bruno Jacques Gerard Dambrine, Jean-Noel Mahieu
  • Patent number: 9150948
    Abstract: A method for manufacturing an integral rotationally symmetrical part, which includes producing a blank of the part around a cylindrical mandrel, the blank including at least one fibrous structure made of composite ceramic fibers coated with metal, followed by a diffusion-welding treatment of the blank by hot isostatic pressing, and optionally machining the thus-treated blank to obtain the part. The blank includes at least a first metal-wire layer between the mandrel and the composite fibrous structure, and at least a second metal-wire layer arranged around the composite fibrous structure to cover the composite fibrous structure.
    Type: Grant
    Filed: March 2, 2012
    Date of Patent: October 6, 2015
    Assignee: SNECMA
    Inventors: Bruno Jacques Gerard Dambrine, Thierry Godon
  • Publication number: 20150239553
    Abstract: The invention relates to fiber reinforcement for making an elongate mechanical part (10) out of composite material having a lug (14) at at least one end for receiving a pin for making a pivot connection with another part, the fiber reinforcement being made from a central fiber structure (106; 106?) for forming a core that is obtained by three-dimensional weaving, from a peripheral fiber structure (16; 16?) that is to form a belt surrounding the central structure so as to form at least one empty cylindrical space in the lug of the part, and from at least one annular fiber structure (112; 112?; 112?) that is to form a ring that is formed inside the empty space provided between the central structure and the peripheral structure.
    Type: Application
    Filed: February 23, 2015
    Publication date: August 27, 2015
    Applicants: SNECMA, MESSIER-BUGATTI-DOWTY, SAFRAN
    Inventors: Sylvain Leclercq, Bruno Jacques Gerard Dambrine, Dominique Marie Christian Coupe
  • Publication number: 20150151485
    Abstract: A method of fastening structural metal reinforcement on a portion of a gas turbine blade made of composite material and an injection mold for performing the method, the method including positioning the structural metal reinforcement in an injection mold, positioning the portion of the blade onto which the structural metal reinforcement is to be fastened in the injection mold, the portion of the blade and the structural metal reinforcement being positioned relative to each other in their final relative position while leaving between them a gap, injecting adhesive into the gap between the structural metal reinforcement and the portion of the blade onto which the structural metal reinforcement is to be fastened, and polymerizing the adhesive.
    Type: Application
    Filed: July 3, 2013
    Publication date: June 4, 2015
    Applicant: SNECMA
    Inventors: Thierry Godon, Bruno Jacques Gerard Dambrine, Franck Bernard Leon Varin
  • Publication number: 20150114511
    Abstract: A jacquard type loom for making a fabric by weaving plural warp yarns with plural weft yarns, the fabric including a determined number of columns of warp yarns per unit length and a determined number of layers of weft yarns. The loom includes a comber board including plural holes passing a corresponding number of control cords, each control cord including an heddle eye through which a warp yarn passes. The holes are distributed in a determined number of columns extending parallel to the warp yarn direction and a determined number of rows per column extending in a direction perpendicular to the warp yarn direction. The comber board includes a number of columns of holes per unit length smaller than the number of warp columns in the same unit length in the fabric, and a number of rows of holes greater than the number of warp layers in the fabric.
    Type: Application
    Filed: December 10, 2012
    Publication date: April 30, 2015
    Applicants: SNECMA, ALBANY ENGINEERED COMPOSITES
    Inventors: Bruno Jacques Gerard Dambrine, Dominique Coupe, Ken Ouellette, Jonathan Goering
  • Patent number: 8980031
    Abstract: A method of fabricating a turbine engine blade out of composite material includes three-dimensionally weaving yarns to make a preform including root and airfoil portions that are connected together by oblique side faces for forming bearing surfaces enabling the root to bear against an assembly slot in a rotor disk. The method also includes compacting the preform in a mold having a cavity with first oblique side faces corresponding to the above-mentioned side faces of the preform, and second oblique side faces bearing against the root portion of the preform and at angles of inclination opposite to those of the first oblique side faces. Further, the method includes vacuum injecting a resin into the mold and polymerizing the resin.
    Type: Grant
    Filed: September 16, 2010
    Date of Patent: March 17, 2015
    Assignee: SNECMA
    Inventors: Bruno Jacques Gerard Dambrine, Thierry Godon, Dominique Magnaudeix
  • Publication number: 20140369847
    Abstract: A fiber structure for reinforcing a composite material part, the structure being woven as a single piece by multilayer weaving between a first plurality of layers of yarns extending in a first direction and a second plurality of layers of yarns extending in a second direction. The second plurality of layers of yarns includes at least one layer of variable-weight yarns, each variable-weight yarn including a separable assembly of individual yarns, each having a determined weight. The fiber structure includes at least one portion of reduced thickness in which the variable-weight yarn presents a weight that is less than the weight that it presents prior to the reduced thickness portion.
    Type: Application
    Filed: December 10, 2012
    Publication date: December 18, 2014
    Applicant: SNECMA
    Inventors: Bruno Jacques Gerard Dambrine, Dominique Coupe, Jonathan Goering, Brock Gilbertson, Jean-Noel Mahieu
  • Publication number: 20140369848
    Abstract: A method of making a fiber preform, and the preform, for fabricating a turbine engine blade out of composite material, the method including: making a single-piece fiber blank by three-dimensional weaving with layers of longitudinal yarns interlinked by yarns of layers of transverse yarns; and shaping the fiber blank to obtain a single-piece fiber preform including a portion forming an airfoil preform and at least one portion forming a platform preform. During weaving, yarns of a first group of longitudinal yarns are extracted from the fiber blank beside one of side faces of the blank to form a portion corresponding to a blade platform preform, and yarns of a second group of longitudinal yarns are inserted into the fiber blank with mutual crossing of the yarns of the first group and the yarns of the second group.
    Type: Application
    Filed: January 7, 2013
    Publication date: December 18, 2014
    Applicant: SNECMA
    Inventors: Yann Marchal, Dominique Coupe, Jean-Noel Mahieu, Bruno Jacques, Gerard, Dambrine
  • Publication number: 20140334935
    Abstract: A fiber structure reinforcing a composite material part woven as a single piece by multilayer weaving between plural first and second layers of yarns. The fiber structure includes a portion of decreasing thickness that presents: plural yarn withdrawal parts in surface continuity, with yarns interrupted from the first plural layers of yarns underlying the layer of yarns of the first plural layers of yarns situated in the surface of the structure; and plural yarn withdrawal parts in surface discontinuity, with yarns interrupted from the first plural layers of yams situated at the surface of the structure, each interrupted yarn replaced in the surface of the structure by a yarn of a layer of yarns underlying the first plural layers of yarns. The yarns of the second plural layers of yarns situated in the surface of the fiber structure are continuous over at least the entire portion of decreasing thickness.
    Type: Application
    Filed: December 10, 2012
    Publication date: November 13, 2014
    Applicant: SNECMA
    Inventors: Bruno Jacques Gerard Dambrine, Dominique Coupe, Jonathan Goering, Jean-Noel Mahieu
  • Publication number: 20140161626
    Abstract: An oxide/oxide composite material turbomachine blade including a fiber reinforcement obtained by weaving a first plurality of threads and a second plurality of threads, with the threads of said first plurality of threads being arranged in successive layers and extending in the longitudinal direction of the fiber blank corresponding to the longitudinal direction of the blade is disclosed. The reinforcement is densified by a matrix, with the blade further including one or several internal channels having a coiled shape extending in the longitudinal direction of the blade.
    Type: Application
    Filed: December 6, 2013
    Publication date: June 12, 2014
    Applicant: SNECMA
    Inventors: Michael PODGORSKI, Bruno Jacques, Gerard Dambrine, Ludovic Edmond, Camille Molliex, Beryl Cassandre, Anne Mereaux