Abstract: An exhaust nozzle assembly includes a plurality of interfitting flap assemblies that are moveable between a maximum area ratio and a minimum area ratio. Each of the pluralities of flap assemblies includes a slot and a wing. The wing fits within an adjacent slot of an adjacent flap assembly. Each of the flap assemblies includes a divergent element that provides a specific geometric shape forming the trailing edge surfaces. The flap element is attached to the divergent element and extends to a static structure. The flap element and the divergent element combine to form a continuous faceted outer surface of the exhaust nozzle assembly substantially void of gaps throughout the range of motion between the maximum and minimum area ratios.

Abstract: A fastener assembly for attaching components of dissimilar materials includes a fastener having a base portion and a protruding portion, and a mechanism for tightening the assembly. The base portion is shaped to be complementary for mating with an attachment feature formed within the non-metal component such that the base portion is retained within the non-metal component. The protruding portion including a base end and a distal end with the distal end including a threaded portion. The fastener assembly allows attachment of components fabricated from dissimilar materials without forming through holes in one of the components. Additionally, the fastener assembly compensates for differences in thermal expansion rates between the non-metal component and the metal component while providing a tight attachment therebetween.

Abstract: A divergent flap assembly of a gas turbine engine includes a hotsheet, a backbone structure for supporting the hotsheet, and a plow portion secured to the backbone structure to bridge a gap between the hotsheet and an external flap. The plow portion is fabricated from CMC material and has external geometry to complement and substantially continue geometry of the external flap to minimize plane detection. The plow portion is attached to the backbone structure such that when the backbone structure thermally expands, the plow portion is shifted to minimize an offset between a trailing edge of the hotsheet and the plow portion. The plow portion is fastened to the backbone structure by a plurality of fasteners, which are arranged to minimize thermal stresses.

Abstract: A fastener assembly for attaching components of dissimilar material includes a fastener, a spacer, and a mechanism for tightening the assembly. The spacer compensates for differences in thermal expansion rates between the non-metal component and the metal component while providing a tight attachment therebetween. An opening formed within the metal component is an elongated slot that accommodates the body portion of the fastener passing therethrough with the spacer and allows relative movement between the non-metal component and the metal component.