Patents by Inventor Jair J. Gonzalez

Jair J. Gonzalez has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20180141185
    Abstract: Embodiments of the invention relate to polycrystalline diamond compacts (“PDCs”) and methods of fabricating polycrystalline diamond tables and PDCs in a manner that facilitates removal of metal-solvent catalyst used in the manufacture of polycrystalline diamond tables of such PDCs.
    Type: Application
    Filed: January 3, 2018
    Publication date: May 24, 2018
    Inventors: Mohammad N. Sani, Jair J. Gonzalez, Andrew E. Dadson, Debkumar Mukhopadhyay
  • Patent number: 9889541
    Abstract: Embodiments of the invention relate to polycrystalline diamond compacts (“PDCs”) and methods of fabricating polycrystalline diamond tables and PDCs in a manner that facilitates removal of metal-solvent catalyst used in the manufacture of polycrystalline diamond tables of such PDCs.
    Type: Grant
    Filed: January 3, 2014
    Date of Patent: February 13, 2018
    Assignee: US SYNTHETIC CORPORATION
    Inventors: Mohammad N. Sani, Jair J. Gonzalez, Andrew E. Dadson, Debkumar Mukhopadhyay
  • Publication number: 20170276171
    Abstract: Embodiments of the invention relate to bearing apparatuses in which one bearing surface of the bearing apparatus includes diamond, while another bearing surface includes a non-diamond superhard material (e.g., silicon carbide). For example, a bearing apparatus may include a bearing stator assembly and a bearing rotor assembly. The bearing stator assembly and bearing rotor assembly each include a support ring and one or more superhard bearing elements generally opposed to one another. The bearing surface(s) of the rotor or stator may include diamond, while the bearing surface(s) of the other of the rotor or stator do not include diamond. Another bearing apparatus may include both thrust- and radial bearing components. The generally opposed thrust-bearing elements may include diamond, while the generally opposed radial bearing elements may not include diamond, but include a non-diamond superhard material, such as silicon carbide.
    Type: Application
    Filed: June 9, 2017
    Publication date: September 28, 2017
    Inventor: Jair J. Gonzalez
  • Patent number: 9770807
    Abstract: Embodiments of the invention relate to non-cylindrical polycrystalline diamond compacts (“PDCs”), and methods of fabricating such non-cylindrical PDCs without substantially undercutting a cemented carbide substrate thereof from an overlying polycrystalline diamond (“PCD”) table thereof. According to various embodiments, a PDC includes a PCD table including an upper surface and a table non-cylindrical lateral periphery. The PDC includes a cemented carbide substrate bonded to the PCD table. In an embodiment, the cemented carbide substrate includes a substrate non-cylindrical lateral periphery that is not substantially undercut from the table non-cylindrical lateral periphery of the PCD table. In an embodiment, the PDC includes at least one alignment feature positioned on the cemented carbide substrate and/or the PCD table.
    Type: Grant
    Filed: September 14, 2009
    Date of Patent: September 26, 2017
    Assignee: US SYNTHETIC CORPORATION
    Inventors: David P. Miess, Mark P. Chapman, Steven L. Choate, D. Bart Crockett, Jeffery A. Gerber, Jair J. Gonzalez
  • Publication number: 20170261031
    Abstract: Embodiments disclosed herein relate to bearing apparatuses including a bearing assembly having a continuous superhard bearing element including a continuous superhard bearing surface and a tilting pad bearing assembly. The disclosed bearing apparatuses may be employed in pumps, turbines or other mechanical systems. In an embodiment, the bearing apparatus includes a first and second bearing assembly. The first bearing assembly includes a first support ring and a plurality of tilting pads. Each tilting pad is tilted and/or tiltably secured relative to the first support ring. The second bearing assembly includes a continuous superhard bearing element. The continuous superhard bearing element includes a continuous superhard bearing surface facing the plurality of tilting pads and exhibits a maximum lateral width greater than about 2 inches.
    Type: Application
    Filed: November 24, 2015
    Publication date: September 14, 2017
    Inventors: Jair J. Gonzalez, Leonidas C. Leite, Sriram Venkatesan
  • Patent number: 9745801
    Abstract: A rotary drill bit is disclosed. The rotary drill bit may include a bit body, a cutting pocket defined in the bit body, and a cutting element rotatably coupled to the bit body. The cutting element may be positioned at least partially within the cutting pocket. The rotary drill bit may also include a rotation-inducing member adjacent to the cutting element for inducing rotation of the cutting element relative to the cutting pocket. The rotation-inducing member may include a resilient member or a vibrational member. The rotary drill bit may also include protrusions extending from an interior of the cutting pocket adjacent to an outer diameter of the cutting element. A method of drilling a formation is also disclosed.
    Type: Grant
    Filed: May 8, 2015
    Date of Patent: August 29, 2017
    Assignee: US Synthetic Corporation
    Inventors: Craig H. Cooley, Jeffrey B. Lund, Jair J. Gonzalez
  • Patent number: 9732791
    Abstract: Bearing assemblies and bearing apparatuses are disclosed. In an embodiment, a first bearing assembly includes tilting pads and a first plurality of sliding superhard bearing elements secured to a first support ring. In an embodiment, a second bearing assembly includes a substantially continuous bearing element secured to a second support ring. In an embodiment, a bearing apparatus includes the first bearing assembly and the second bearing assembly, with the substantially continuous bearing element generally facing the tilting pads. At relatively low rotational speeds, the first plurality of superhard bearing elements supports at least a portion of a load exerted on the bearing assembly. At relatively high rotational speeds, the tilting pads support at least a majority of the load.
    Type: Grant
    Filed: February 25, 2015
    Date of Patent: August 15, 2017
    Assignee: US Synthetic Corporation
    Inventor: Jair J. Gonzalez
  • Patent number: 9702401
    Abstract: Embodiments of the invention relate to bearing apparatuses in which one bearing surface of the bearing apparatus includes diamond, while another bearing surface includes a non-diamond superhard material (e.g., silicon carbide). For example, a bearing apparatus may include a bearing stator assembly and a bearing rotor assembly. The bearing stator assembly and bearing rotor assembly each include a support ring and one or more superhard bearing elements generally opposed to one another. The bearing surface(s) of the rotor or stator may include diamond, while the bearing surface(s) of the other of the rotor or stator do not include diamond. Another bearing apparatus may include both thrust- and radial bearing components. The generally opposed thrust-bearing elements may include diamond, while the generally opposed radial bearing elements may not include diamond, but include a non-diamond superhard material, such as silicon carbide.
    Type: Grant
    Filed: August 13, 2015
    Date of Patent: July 11, 2017
    Assignee: US SYNTHETIC CORPORATION
    Inventor: Jair J. Gonzalez
  • Publication number: 20170089145
    Abstract: Embodiments relate to polycrystalline diamond compacts (“PDCs”) and methods of manufacturing such PDCs in which an at least partially leached polycrystalline diamond (“PCD”) table is infiltrated with a low viscosity cobalt-based alloy infiltrant.
    Type: Application
    Filed: December 8, 2016
    Publication date: March 30, 2017
    Inventors: Debkumar Mukhopadhyay, Jair J. Gonzalez
  • Patent number: 9540885
    Abstract: Embodiments relate to polycrystalline diamond compacts (“PDCs”) and methods of manufacturing such PDCs in which an at least partially leached polycrystalline diamond (“PCD”) table is infiltrated with a low viscosity cobalt-based alloy infiltrant.
    Type: Grant
    Filed: September 17, 2015
    Date of Patent: January 10, 2017
    Assignee: US SYNTHETIC CORPORATION
    Inventors: Debkumar Mukhopadhyay, Jair J. Gonzalez
  • Patent number: 9523386
    Abstract: Embodiments disclosed herein are directed to bearing assemblies that include integrated lubrication, bearing apparatuses including such bearing assemblies, and related methods. For example, a lubricated bearing assembly may include a lubricant that may lubricate the bearing surface thereof during operation of the lubricated bearing assembly and/or bearing apparatus including the lubricated bearing assembly.
    Type: Grant
    Filed: December 5, 2014
    Date of Patent: December 20, 2016
    Assignee: US SYNTHETIC CORPORATION
    Inventors: Jair J. Gonzalez, Craig H. Cooley
  • Patent number: 9487847
    Abstract: Embodiments relate to polycrystalline diamond compacts (“PDCs”) and methods of manufacturing such PDCs in which an at least partially leached polycrystalline diamond (“PCD”) table is infiltrated with a low viscosity cobalt-based alloy infiltrant. In an embodiment, a method includes forming a PCD table in the presence of a metal-solvent catalyst in a first high-pressure/high-temperature (“HPHT”) process. The method includes at least partially leaching the PCD table to remove at least a portion of the metal-solvent catalyst therefrom to form an at least partially leached PCD table. The method includes subjecting the at least partially leached PCD table and a substrate to a second HPHT process effective to at least partially infiltrate the at least partially leached PCD table with an alloy infiltrant comprising at least one of a cobalt-based or nickel based alloy infiltrant having a composition at or near a eutectic composition of the alloy infiltrant.
    Type: Grant
    Filed: October 10, 2012
    Date of Patent: November 8, 2016
    Assignee: US SYNTHETIC CORPORATION
    Inventors: Debkumar Mukhopadhyay, Jair J. Gonzalez
  • Patent number: 9435160
    Abstract: A polycrystalline diamond compact (“PDC”) comprises a substrate including an interfacial surface having a raised region. In an embodiment, a PDC comprises a substrate including an interfacial surface having a generally cylindrical raised region and a peripheral region extending about the generally cylindrical raised region. The generally cylindrical raised region extends to a height above the peripheral region of about 450 ?m or less. The PDC includes a PCD table bonded to the interfacial surface of the substrate. The PCD table includes an upper surface and at least one peripheral surface, and includes a plurality of bonded diamond grains defining interstitial regions. At least a portion of the interstitial regions includes a metallic constituent therein.
    Type: Grant
    Filed: July 29, 2014
    Date of Patent: September 6, 2016
    Assignee: US SYNTHETIC CORPORATION
    Inventors: Jair J. Gonzalez, Neil D. Haddock
  • Publication number: 20160230471
    Abstract: Embodiments of methods for at least partially relieving stress within a polycrystalline diamond (“PCD”) table of a polycrystalline diamond compact (“PDC”) by partitioning the substrate of the PDC, the PCD table of the PDC, or both. Partitioning may be achieved through grinding, machining, laser cutting, electro-discharge machining, or combinations thereof. PDC embodiments including at least one stress relieving partition are also disclosed.
    Type: Application
    Filed: April 20, 2016
    Publication date: August 11, 2016
    Inventors: Jair J. Gonzalez, Kenneth E. Bertagnolli, Debkumar Mukhopadhyay, David P. Miess, Mark P. Chapman, Ronald W. Ward, Nicholas Christensen, Damon B. Crockett, Mohammad N. Sani
  • Patent number: 9404310
    Abstract: Embodiments of the invention relate to polycrystalline diamond compacts (“PDCs”) including a domed polycrystalline diamond (“PCD”) table that exhibit improved wear resistance and/or thermal stability. In an embodiment, a PDC includes a substrate having an interfacial surface, and a domed PCD table bonded to the interfacial surface of the substrate. The domed PCD table includes an exterior, convex generally cylindrical peripheral surface extending away from the interfacial surface of the substrate. The domed PCD table further includes a domed portion defining an upper, convex generally spherical surface, and an optional chamfer extending between the exterior, convex generally cylindrical peripheral surface and the upper, convex generally spherical surface.
    Type: Grant
    Filed: February 20, 2013
    Date of Patent: August 2, 2016
    Assignee: US Synthetic Corporation
    Inventors: Mohammad N Sani, Alberto Castillo, Mark P Chapman, Jair J Gonzalez
  • Publication number: 20160186805
    Abstract: Bearing assemblies, apparatuses, and motor assemblies using the same are disclosed. In an embodiment, a bearing assembly may include a plurality of superhard bearing elements distributed circumferentially about an axis. Each of the superhard bearing elements may include a bearing surface. At least one of the plurality of superhard bearing elements may include at least one texture feature that may be formed in a lateral surface thereof. The bearing assembly may also include a support ring that carries the superhard bearing elements.
    Type: Application
    Filed: March 9, 2016
    Publication date: June 30, 2016
    Inventors: S. Barrett Peterson, Jair J. Gonzalez, Kenneth E. Bertagnolli, Debkumar Mukhopadhyay, David P. Miess, Mark P. Chapman, Ronald W. Ward, Nicholas Edward Christensen, Damon B. Crockett, Mohammad N. Sani
  • Publication number: 20160136785
    Abstract: Embodiments relate to polycrystalline diamond compacts (“PDCs”) and methods of manufacturing such PDCs in which an at least partially leached polycrystalline diamond (“PCD”) table is infiltrated with a low viscosity cobalt-based alloy infiltrant. In an embodiment, a method includes forming a PCD table in the presence of a metal-solvent catalyst in a first high-pressure/high-temperature (“HPHT”) process. The method includes at least partially leaching the PCD table to remove at least a portion of the metal-solvent catalyst therefrom to form an at least partially leached PCD table. The method includes subjecting the at least partially leached PCD table and a substrate to a second HPHT process effective to at least partially infiltrate the at least partially leached PCD table with a cobalt-based alloy infiltrant having a composition at or near a eutectic composition of the cobalt-based alloy infiltrant.
    Type: Application
    Filed: January 25, 2016
    Publication date: May 19, 2016
    Inventors: Debkumar Mukhopadhyay, Jair J. Gonzalez
  • Patent number: 9334694
    Abstract: Methods for at least partially relieving stress within a polycrystalline diamond (“PCD”) table of a polycrystalline diamond compact (“PDC”) include partitioning the substrate of the PDC, the PCD table of the PDC, or both. Partitioning may be achieved through grinding, machining, laser cutting, electro-discharge machining, or combinations thereof. PDCs may include at least one stress relieving partition.
    Type: Grant
    Filed: August 5, 2014
    Date of Patent: May 10, 2016
    Assignee: US SYNTHETIC CORPORATION
    Inventors: Jair J. Gonzalez, Kenneth E. Bertagnolli, Debkumar Mukhopadhyay, David P. Miess, Mark P. Chapman, Ronald W. Ward, Nicholas Christensen, Damon B. Crockett, Mohammad N. Sani
  • Patent number: 9322433
    Abstract: Embodiments of the invention relate to bearing assemblies, bearing apparatuses, and methods of assembling and operating such bearing assemblies and apparatuses. For instance, first bearing assembly and/or the second bearing assembly may include one or more tapered sections, which may facilitate entry of the first bearing assembly into the second bearing assembly.
    Type: Grant
    Filed: September 2, 2015
    Date of Patent: April 26, 2016
    Assignee: US SYNTHETIC CORPORATION
    Inventors: S. Barrett Peterson, Jair J. Gonzalez
  • Patent number: 9297411
    Abstract: Bearing assemblies, apparatuses, and motor assemblies using the same are disclosed. In an embodiment, a bearing assembly may include a plurality of superhard bearing elements distributed circumferentially about an axis. Each of the superhard bearing elements may include a bearing surface. At least one of the plurality of superhard bearing elements may include at least one texture feature that may be formed in a lateral surface thereof. The bearing assembly may also include a support ring that carries the superhard bearing elements.
    Type: Grant
    Filed: March 28, 2012
    Date of Patent: March 29, 2016
    Assignee: US SYNTHETIC CORPORATION
    Inventors: S Barrett Peterson, Jair J. Gonzalez, Kenneth E. Bertagnolli, Debkumar Mukhopadhyay, David P. Miess, Mark P. Chapman, Ronald W. Ward, Nicholas Christensen, Damon B. Crockett, Mohammad N. Sani