Patents by Inventor James A. Batdorf

James A. Batdorf has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20130145691
    Abstract: An improved active grate consisting of at least two elongated rockers positioned parallel to one and another, each rocker having a lower surface and an upper surface and configured to rotate back and forth about their longitudinal axis. Each individual rocker is further configured to rotate in the opposite direction of the adjacent rockers such that any pair of adjacent rockers alternately forms a void allowing material to pass through active grate when rotating in one direction into a first position, and closes the void when rotated in the opposite direction in a second position. The active grate finds particular utility in a combined gasification/vitrification waste treatment system, where it is used to pass partially oxidized materials from a gasification chamber to a vitrification chamber. The rockers include a coolant loop through the longitudinal axis of the rockers.
    Type: Application
    Filed: December 12, 2011
    Publication date: June 13, 2013
    Inventors: Jeffrey E. Surma, James A. Batdorf
  • Publication number: 20120090237
    Abstract: A gasification system method and apparatus to convert a feed stream containing at least some organic material into synthesis gas having a first region, a second region, a gas solid separator, and a means for controlling the flow of material from the first region to the second region. The feed stream is introduced into the system, and the feed stream is partially oxidized in the first region thereby creating a solid material and a gas material. The method further includes the steps of separating at least a portion of the solid material from the gas material with the gas solid separator, controlling the flow of the solid material into the second region from the first region, and heating the solid material in the second region with an electrical means.
    Type: Application
    Filed: December 23, 2011
    Publication date: April 19, 2012
    Inventors: Jeffrey E. Surma, James A. Batdorf
  • Patent number: 8118891
    Abstract: An improved active grate consisting of at least two elongated rockers positioned parallel to one and another, each rocker having a lower surface and an upper surface and configured to rotate back and forth about their longitudinal axis. Each individual rocker is further configured to rotate in the opposite direction of the adjacent rockers such that any pair of adjacent rockers alternately forms a void allowing material to pass through active grate when rotating in one direction into a first position, and closes the void when rotated in the opposite direction in a second position. The active grate finds particular utility in a combined gasification/vitrification waste treatment system, where it is used to pass partially oxidized materials from a gasification chamber to a vitrification chamber. The rockers include a coolant loop through the longitudinal axis of the rockers.
    Type: Grant
    Filed: January 14, 2008
    Date of Patent: February 21, 2012
    Assignee: InEn Tec, LLC
    Inventors: Jeffrey E. Surma, James A. Batdorf
  • Patent number: 8118892
    Abstract: A gasification system method and apparatus to convert a feed stream containing at least some organic material into synthesis gas having a first region, a second region, a gas solid separator, and a means for controlling the flow of material from the first region to the second region. The feed stream is introduced into the system, and the feed stream is partially oxidized in the first region thereby creating a solid material and a gas material. The method further includes the steps of separating at least a portion of the solid material from the gas material with the gas solid separator, controlling the flow of the solid material into the second region from the first region, and heating the solid material in the second region with an electrical means.
    Type: Grant
    Filed: May 23, 2008
    Date of Patent: February 21, 2012
    Assignee: InEnTec LLC
    Inventors: Jeffrey E. Surma, James A. Batdorf
  • Publication number: 20110126460
    Abstract: A rotating heat regenerator is used to recover heat from the syngas at it exits the reactor vessel of a waste or biomass gasifier. In some embodiments, three or more streams are passed through the heat exchanger. One stream is the dirty syngas, which heats the rotating material. A second stream is a cold stream that is heated as it passes through the material. A third stream is a cleaning stream, which serves to remove particulates that are collected on the rotating material as the dirty syngas passes through it. This apparatus can also be used as an auto-heat exchanger, or it can exchange heat between separate flows in the gasifier process. The apparatus can also be used to reduce the heating requirement for the thermal residence chamber (TRC) used downstream from the gasification system.
    Type: Application
    Filed: May 25, 2010
    Publication date: June 2, 2011
    Applicant: InEnTec LLC
    Inventors: Leslie Bromberg, Daniel R. Cohn, Jeffrey E. Surma, James A. Batdorf, David A. Lamar
  • Publication number: 20110126461
    Abstract: The problems of the prior art are overcome by the apparatus and method disclosed herein. The reactor vessel of a plasma gasifier is operated at high pressure. To compensate for the negative effects of high pressure, various modifications to the plasma gasifier are disclosed. For example, by moving the slag, more material is exposed to the plasma, allowing better and more complete processing thereof. In some embodiments, magnetic fields are used to cause movement of the slag and molten metal within the vessel. An additional embodiment is to add microwave heating of the slag and/or the incoming material. Microwave heating can also be used as an alternative to plasma heating in a high pressure gasification system.
    Type: Application
    Filed: May 25, 2010
    Publication date: June 2, 2011
    Applicant: INENTEC LLC
    Inventors: Leslie Bromberg, Daniel R. Cohn, Jeffrey E. Surma, James A. Batdorf, David A. Lamar
  • Publication number: 20110056133
    Abstract: An optimized gasification/vitrification processing system having a gasification unit which converts organic materials to a hydrogen rich gas and ash in communication with a joule heated vitrification unit which converts the ash formed in the gasification unit into glass, and a plasma which converts elemental carbon and products of incomplete combustion formed in the gasification unit into a hydrogen rich gas.
    Type: Application
    Filed: November 10, 2010
    Publication date: March 10, 2011
    Inventors: Jeffrey E Surma, James A. Batdorf
  • Patent number: 7854775
    Abstract: An optimized gasification/vitrification processing system having a gasification unit which converts organic materials to a hydrogen rich gas and ash in communication with a joule heated vitrification unit which converts the ash formed in the gasification unit into glass, and a plasma which converts elemental carbon and products of incomplete combustion formed in the gasification unit into a hydrogen rich gas.
    Type: Grant
    Filed: May 12, 2006
    Date of Patent: December 21, 2010
    Assignee: InEn Tec, LLC
    Inventors: Jeffrey E. Surma, James A Batdorf
  • Publication number: 20100300871
    Abstract: The present invention is a vitrification and gasification system that operates at elevated pressures. The system includes a processing chamber having numerous penetrations, and seals for effectively sealing the penetrations to the processing chamber.
    Type: Application
    Filed: May 25, 2010
    Publication date: December 2, 2010
    Inventors: James Batdorf, David Lamar, Dieter Olson
  • Patent number: 7816415
    Abstract: Gasses containing carbon monoxide and hydrogen are converted into hydrocarbons using a reactor vessel having a liquid, a catalyst dispersed in the liquid, and a sonic mixing system interfaced with the reactor vessel. The sonic mixing system is used to agitate the mixture. In combination with the catalysts, the agitation increases reaction kinetics, thereby promoting chemical reactions used to efficiently convert gasses containing carbon monoxide and hydrogen into hydrocarbons.
    Type: Grant
    Filed: July 17, 2007
    Date of Patent: October 19, 2010
    Assignee: InEnTec LLC
    Inventors: William J. Quapp, Jeffrey E. Surma, James A. Batdorf
  • Patent number: 7655703
    Abstract: A method and apparatus for converting organic waste feed streams into usable liquid fuels by adjusting the ratio of carbon dioxide, carbon monoxide, and hydrogen in the effluent gas of a high temperature waste treatment system. A pressure swing adsorption (PSA) unit is used to remove carbon dioxide from the effluent gas of a high temperature waste treatment system, while leaving carbon monoxide and hydrogen, thereby producing a gas stream amenable to the production of methanol and other liquid fuels using commercially available catalytic reactors.
    Type: Grant
    Filed: January 26, 2007
    Date of Patent: February 2, 2010
    Assignee: Inentec LLC
    Inventor: James A. Batdorf
  • Patent number: 7617781
    Abstract: A method and apparatus that improves the efficiency of waste processing in waste treatment systems utilizing a high temperature plasma as the a energy source by delivering pressurized oxygen to the waste products while the waste products are exposed to the high temperature plasma. Providing oxygen at a speed of at least fifty feet per second obtains more energy content in the syngas, less solid carbon particulate, and faster gasification rates, improving process economics.
    Type: Grant
    Filed: October 12, 2004
    Date of Patent: November 17, 2009
    Assignee: Integrated Environmental Technology LLC
    Inventor: James A. Batdorf
  • Publication number: 20090178337
    Abstract: An improved active grate consisting of at least two elongated rockers positioned parallel to one and another, each rocker having a lower surface and an upper surface and configured to rotate back and forth about their longitudinal axis. Each individual rocker is further configured to rotate in the opposite direction of the adjacent rockers such that any pair of adjacent rockers alternately forms a void allowing material to pass through active grate when rotating in one direction into a first position, and closes the void when rotated in the opposite direction in a second position. The active grate finds particular utility in a combined gasification/vitrification waste treatment system, where it is used to pass partially oxidized materials from a gasification chamber to a vitrification chamber. The rockers include a coolant loop through the longitudinal axis of the rockers.
    Type: Application
    Filed: January 14, 2008
    Publication date: July 16, 2009
    Inventors: Jeffrey E. Surma, James A. Batdorf
  • Publication number: 20090023821
    Abstract: Gasses containing carbon monoxide and hydrogen are converted into hydrocarbons using a reactor vessel having a liquid, a catalyst dispersed in the liquid, and a sonic mixing system interfaced with the reactor vessel. The sonic mixing system is used to agitate the mixture. In combination with the catalysts, the agitation increases reaction kinetics, thereby promoting chemical reactions used to efficiently convert gasses containing carbon monoxide and hydrogen into hydrocarbons.
    Type: Application
    Filed: July 17, 2007
    Publication date: January 22, 2009
    Inventors: William J. Quapp, Jeffrey E. Surma, James A. Batdorf
  • Publication number: 20090000190
    Abstract: A gasification system method and apparatus to convert a feed stream containing at least some organic material into synthesis gas having a first region, a second region, a gas solid separator, and a means for controlling the flow of material from the first region to the second region. The feed stream is introduced into the system, and the feed stream is partially oxidized in the first region thereby creating a solid material and a gas material. The method further includes the steps of separating at least a portion of the solid material from the gas material with the gas solid separator, controlling the flow of the solid material into the second region from the first region, and heating the solid material in the second region with an electrical means.
    Type: Application
    Filed: May 23, 2008
    Publication date: January 1, 2009
    Inventors: Jeffrey E. Surma, James A. Batdorf
  • Publication number: 20080182911
    Abstract: A method and apparatus for converting organic waste feed streams into usable liquid fuels by adjusting the ratio of carbon dioxide, carbon monoxide, and hydrogen in the effluent gas of a high temperature waste treatment system. A pressure swing adsorption (PSA) unit is used to remove carbon dioxide from the effluent gas of a high temperature waste treatment system, while leaving carbon monoxide and hydrogen, thereby producing a gas stream amenable to the production of methanol and other liquid fuels using commercially available catalytic reactors.
    Type: Application
    Filed: January 26, 2007
    Publication date: July 31, 2008
    Inventor: James A. Batdorf
  • Publication number: 20070261303
    Abstract: An optimized gasification/vitrification processing system having a gasification unit which converts organic materials to a hydrogen rich gas and ash in communication with a joule heated vitrification unit which converts the ash formed in the gasification unit into glass, and a plasma which converts elemental carbon and products of incomplete combustion formed in the gasification unit into a hydrogen rich gas.
    Type: Application
    Filed: May 12, 2006
    Publication date: November 15, 2007
    Inventors: Jeffrey Surma, James Batdorf
  • Publication number: 20060075945
    Abstract: A method and apparatus that improves the efficiency of waste processing in waste treatment systems utilizing a high temperature plasma as the a energy source by delivering pressurized oxygen to the waste products while the waste products are exposed to the high temperature plasma. Providing oxygen at a speed of at least fifty feet per second obtains more energy content in the syngas, less solid carbon particulate, and faster gasification rates, improving process economics.
    Type: Application
    Filed: October 12, 2004
    Publication date: April 13, 2006
    Inventor: James Batdorf
  • Patent number: 6355904
    Abstract: A waste treatment system is provided, including a waste melter system and an air pollution control system. Hazardous and/or radioactive waste in drums is conducted through a waste feed system into a plasma chamber where the waste is exposed to heat from a plasma torch. A part of the waste volatilizes and leaves the plasma chamber for a secondary reaction chamber, in which the waste is combusted to form a waste gas stream. The air pollution control system treats the waste gas stream through quenching, filtering and scrubbing, to produce a clean gas stream suitable for release to the atmosphere. Offgas may be recirculated through the waste treatment system as desired. The waste remaining inside the plasma chamber melts and drops onto sloped processing surfaces inside a hearth located below the plasma torch. The hearth includes ground electrodes configured for electrical contact with waste held in the hearth so that the melted waste in the hearth may be further heated by the plasma torch.
    Type: Grant
    Filed: June 7, 1996
    Date of Patent: March 12, 2002
    Assignee: Science Applications International Corporation
    Inventors: James A. Batdorf, John D. Dalton, Raymond M. Geimer, Robert L. Gillins, Milo M. Larsen, Gary L. Leatherman, Steven D. Poling, William P. Wolfe