Abstract: An apparatus includes a printer and a buffer coupled to the printer for temporarily storing sheets fed out from the printer. The apparatus further includes a control mechanism for monitoring the buffer to determine a number of sheets currently stored in the buffer. The apparatus also includes a data source device that is separate from the printer and is coupled to the printer for selectively providing pages of print data to the printer. The data source device is coupled to the control mechanism and is operative to provide the pages of print data to the printer in response to control signals from the control mechanism.

Abstract: A thru-beam sensor is positioned such that the beam passes through the crease line of the envelope when the envelope is parked in the insertion area. As the envelope enters the insertion area, the through beam sensor is set to current level A. The sensor is used to accurately position the envelope based on the passing of the lead edge. Once the envelope is in position, the current in the thru-beam emitter pair is raised until the envelope is no longer obstructing the line of sight of the sensor. From this state, the insert or plurality of inserts that are entering the accumulator can be detected, as the presence of the inserts will inhibit light transmission between the emitter and receiver. Using the sensor system proposed here, the inserts trailing edge can be detected at the crease line of the envelope.

Abstract: A method for coding the address location on a document or in a data base so that two or more electronic mailings with differing address placements may be combined together and sorted while the mailings are still in electronic form in order to take advantage of workshare discounts, delivery sequence efficiency, desired delivery date, class of delivery service, etc.

Abstract: A print interface system including a printer integrated in combination with a sheet handling system such as a mailpiece inserter. The print interface system facilitates the handling of sheet material in various operating modes, including conventional printing, duplex printing, and mailpiece creation modes. The system includes a printer having multiple feed paths for printing on opposing face surfaces of a sheet material. One of the feed paths directs sheet material to a staging tray and another feed path directs sheet material to a downstream module of the sheet handling system. The system further includes a positionable diverter for directing sheet material to one of the feed paths and a sheet sensor for determining when a sheet of material has been directed along the feed path leading to the output tray. A controller is operative to alternately reposition the diverter from one of two positions.

Abstract: A page buffer for receiving and holding, in queue, pages prepared by a printer and subsequently processed by mailpiece inserter. The page buffer includes pairs of vertically-aligned rollers defining a plurality of page stations therebetween. Each pair of rollers is spaced-apart and defines a nip for driving printed pages along a feed path. Furthermore, each page station is defined by and between a first pair of rollers disposed downstream of an adjacent second pair of rollers. A drive means is also provided for independently driving the pairs of vertically-aligned rollers. The drive means is controlled such that, in a first operating mode, the pairs cooperate to drive printed pages along the feed path. In a second operating mode, the drive means is controlled such that at least one of the page stations causes its respective first pair of rollers to retain and hold a leading edge portion of a printed page while the adjacent second pair drives and releases a trailing edge portion of the printed page.

Abstract: A print interface system includes a printer integrated in combination with a sheet handling system such as a mailpiece inserter. The print interface system facilitates the handling of sheet material in various operating modes, including conventional printing, duplex printing, and mailpiece creation modes. The system includes an interface module having upper and lower housing segments defining first and second feed paths. A first feed path directs sheet material to a stacking surface of the upper housing segment and a second feed path directs sheet material to a downstream module of the sheet handling device. A repositionable diverter bifurcates the path exiting the printer to direct sheet material to one of the two feed paths. Furthermore, the upper housing segment is pivotally mounted to the lower housing segment to provide internal access to one of the first and second feed paths.

Abstract: An ingestion assembly is provided for a singulating apparatus having a conveyor system for moving a stack of sheet material along a feed path. The ingestion assembly is spatially positioned above the conveyor belt and includes at least one singulating roller driven in a direction opposing the motion of the conveyor belt. The ingestion assembly comprises an assembly support rotationally mounting the singulating roller at a downstream end portion and pivotally mounting to the singulating apparatus at an upstream end portion. A movable guide mounts to the assembly support and is positionable relative thereto as a function of a force vector imposed on the guide by the sheet material. Additionally, the moveable guide includes a surface operative to guide the sheet material into a singulating interface which is formed between the singulating roller and the conveyor system. In operation, sheet material enters the throat of the ingestion assembly and contact is made with the moveable guide.

Abstract: The sheet capacity of a pivoting feed head is combined with a complimentary pivoting design for the paper tray lift, such that a large total capacity of sheets is attained within a compact space, while allowing the lifting mechanisms to be located outside of the perimeter of the paper tray.

Abstract: A feeder for feeding media items from a tray includes a first nudger roller and a second nudger roller. The first and the second nudger roller are moveably mounted to the feeder. The first and the second nudger rollers are in a first position when a tray of a first type is connected to said feeder the first and said second nudger rollers are in a second position when a tray of a second type is connected to said feeder. The tray of a first type may be a shingle feed tray and the tray of a second type may be a stacks feed tray. With the shingle feed tray the first position for the first and the second nudger rollers are where each nudger roller engages each media item in a shingles tray when each such media item is positioned in the shingles tray to exit the shingles tray and to be moved from the shingles tray into said feeder.

Abstract: A method and apparatus for folding inserts by inverting the insert sheet after the first fold is made and reintroducing the folded insert sheet into a first buckle chute from the opposite end. The second fold is then made in a second buckle chute which results in either a bottom address or a middle address appearing on the folded insert in a manner that the address will appear through the window of the envelope.

Abstract: Discrete means of setting a feeder to process a wide range of media, i.e., sheets, slips, envelopes, booklets and hand collated documents, etc. as well as providing a method of utilizing the feeder for manual feed operation. The foregoing is accomplished by a friction-clutch retard feeder equipped with one or more friction clutches. When a selection lever is moved to a position 1, a primary clutch engages the separator roller with a resistive torque T1. The selection lever configures the mechanism such that the separator roller rotation is resisted entirely by the torque of the primary clutch. When the selection lever is moved to a position 2, the ground of the primary clutch is removed, and the rotation of the separator roll is coupled through a gear ratio to a secondary clutch. The selection of the gear ratio and the value of the secondary clutch allows the separation mechanism to be resisted by a second torque, T2, which can be lower than T1.

Abstract: A materials handling system includes a feeder station having a plurality of material feeders and an insertion subsystem. Each of the plurality of feeders are connected to a common material transport path. A first material transport path is connected to the common material transport path and to the insertion subsystem. A second material transport path is connected to the common material transport path and to the insertion subsystem. A third material transport path is connected to the first material transport path and to said insertion subsystem. The second material transport path may include a materials processing subsystem such as a folder subsystem. The common materials transport may include a pre-fold accumulator transport having a pre-fold accumulator gate. A first diverter may be provided to selectively divert materials being transported by the pre-fold accumulator transport to the first or to the second material transport.

Abstract: A feeder for feeding media items from a tray includes a first nudger roller and a second nudger roller. The first and the second nudger roller are moveably mounted to the feeder. The first and the second nudger rollers are in a first position when a tray of a first type is connected to said feeder the first and said second nudger rollers are in a second position when a tray of a second type is connected to said feeder. The tray of a first type may be a shingle feed tray and the tray of a second type may be a stacks feed tray. With the shingle feed tray the first position for the first and the second nudger rollers are where each nudger roller engages each media item in a shingles tray when each such media item is positioned in the shingles tray to exit the shingles tray and to be moved from the shingles tray into said feeder.

Abstract: A software sign on sequence is provided that allows devices to negotiate how they will communicate, what data will be exchanged and how they will mechanically operate, when they are connected to each other. This avoids the necessity of supplying new software programs to each device which is time consuming and expensive.

Abstract: A method and an arrangement for feeding shingled media item includes a tray for supporting a stack of shingled media items. The tray has an exit area and each of the media items has a bottom edge. A feeder separates and feeds media items from the shingled stack of media items. The tray is connected to the feeder with a first and a second cavity formed at the exit area of the feed tray and the front of the feeder such that media items moved from the tray into the feeder are supported on a portion of the media item bottom edge. A rail structure is attached to the surface for supporting the media items bottom edge adjacent the media item exit area.

Abstract: A system and method for accumulation of media invention includes a series of upper and lower transport belts for feeding media seriatim along a path of travel. An accumulator pocket is positioned between the upper and lower drive belts along the path of travel. An upper and a lower accumulator ramp is positioned adjacent the accumulator pocket are moveable between a first position and a second position. The first accumulator ramp position is such that the lower ramp is positioned to engage media moved seriatim along the path of travel to guide the media to form a forward accumulation of media in the accumulator pocket. The upper accumulator ramp second position is such that the upper accumulator ramp is positioned to engage media moved seriatim along the path of travel to guide the media to form a reverse accumulation of media in the accumulator pocket.

Abstract: An ingestion assembly is provided for a singulating apparatus having a conveyor system for moving a stack of sheet material along a feed path. The ingestion assembly is spatially positioned above the conveyor belt and includes at least one singulating roller driven in a direction opposing the motion of the conveyor belt. The ingestion assembly comprises an assembly support rotationally mounting the singulating roller at a downstream end portion and pivotally mounting to the singulating apparatus at an upstream end portion. A movable guide mounts to the assembly support and is positionable relative thereto as a function of a force vector imposed on the guide by the sheet material. Additionally, the moveable guide includes a surface operative to guide the sheet material into a singulating interface which is formed between the singulating roller and the conveyor system. In operation, sheet material enters the throat of the ingestion assembly and contact is made with the moveable guide.

Abstract: A method for coding the address location on a document or in a data base so that two or more electronic mailings with differing address placements may be combined together and sorted while the mailings are still in electronic form in order to take advantage of workshare discounts, delivery sequence efficiency, desired delivery date, class of delivery service, etc.

Abstract: A page buffer for receiving and holding, in queue, pages prepared by a printer and subsequently processed by mailpiece inserter. The page buffer includes pairs of vertically-aligned rollers defining a plurality of page stations therebetween. Each pair of rollers is spaced-apart and defines a nip for driving printed pages along a feed path. Furthermore, each page station is defined by and between a first pair of rollers disposed downstream of an adjacent second pair of rollers. A drive means is also provided for independently driving the pairs of vertically-aligned rollers. The drive means is controlled such that, in a first operating mode, the pairs cooperate to drive printed pages along the feed path. In a second operating mode, the drive means is controlled such that at least one of the page stations causes its respective first pair of rollers to retain and hold a leading edge portion of a printed page while the adjacent second pair drives and releases a trailing edge portion of the printed page.

Abstract: A weighing apparatus and method for measuring the weight of articles fed along a processing path. The weighing apparatus includes multiple segments, i.e., a primary scale segment adapted to weigh articles of a first configuration, and at least one secondary scale segment adapted to cooperate with the primary segment to weigh articles of a second configuration. The articles of the second configuration are larger than those of the first configuration in at least one dimension or direction. Inasmuch as the articles are fed along a processing path, a conveyor or transport means is provided to feed the articles to the scale segments. The conveyor may be controlled to momentarily pause the articles over each scale segment to obtain an accurate weight measurement. The weight measurement apparatus is particularly well-suited for use in mailing machines to calculate the value of postage indicia.