Abstract: A rotational coupling device is provided with an integrated rotor and brake disc to simplify design of the device and remove liquids from the device when used in a wet environment. The rotor is configured for rotation about a rotating hub and includes a first member defining one pole of the rotor and a second member defining a second pole of the rotor and a braking surface. The second member is coupled to the first member, but axially movable relative to the first member. During clutch engagement, an electromagnetic circuit used to engage the clutch urges the second member into engagement with the first member for rotation. When the clutch is disengaged, the second member disengages from the first member to create a fluid flow path between the members and engages a brake plate to halt rotation of the rotor.

Abstract: A rotational coupling device is configured for vertical orientation. The device includes a hub disposed about a rotational axis. A rotor is supported on, and configured for rotation about, the hub and defines a radially extending wall. An armature is supported on the hub for rotation therewith and axially spaced from the wall. Clutch plates are disposed between the rotor wall and armature and rotatably coupled to the rotor or armature. A field shell is disposed on an opposite side of the rotor wall from the armature and houses a conductor. The armature and clutch plates move in a first axial direction towards the rotor wall when the conductor is energized and in a second axial direction when the conductor is subsequently deenergized. At least one of the hub and rotor defines means for limiting movement of a corresponding one of the clutch plates in the second axial direction.

Abstract: A rotational coupling device having a self-contained wet clutch pack and fluid isolated field shell is provided. The device includes a hub disposed about a rotational axis. A rotor is supported on, and configured for rotation about, the hub and defines a radially extending wall and a chamber on one side of the wall surrounding said hub and defining a sump containing a fluid. An armature is supported on the hub for rotation therewith within the chamber and axially spaced from the wall. A field shell is disposed on an opposite side of the rotor wall from the armature and houses a conductor. The field shell is isolated from the fluid in the chamber. Energization of the conductor urges the armature in a first axial direction towards the radially extending wall of said rotor to couple the rotor to the hub for rotation therewith.

Abstract: A rotational coupling device having improved lubrication is provided. The device includes a hub disposed about a rotational axis. A rotor is supported on, and configured for rotation about, the hub and defines a radially extending wall and a chamber on one side of the wall surrounding said hub and defining a sump containing a fluid. An armature is supported on the hub for rotation therewith within the chamber and axially spaced from the wall. Clutch plates are disposed between the rotor wall and armature and rotatably coupled to the rotor or armature. A field shell is disposed on an opposite side of the rotor wall from the armature and houses a conductor. One or more tubes have an end submerged in the fluid and extend through apertures in the armature. Rotation of said armature draws fluid through the tubes and onto the clutch plates.

Abstract: A rotational coupling device for use as a clutch and/or brake is provided with improved retention of a drive key during shipping, assembly, and operation of the device. The device includes a rotor disposed about an input shaft. The input shaft is disposed about a rotational axis and the rotor and input shaft define opposed keyways. A key is disposed in the keyways and rotatably couples the rotor and input shaft. An armature is disposed about the axis and coupled to an output member and configured for selective engagement with the rotor. In one embodiment, the key and a support member in the device are shaped in a complementary fashion to limit radial and axial movement of the key. In another embodiment, an axial end of the key or rotor is deformed to axially align the axial ends of the key and rotor and limit axial movement of the key.

Abstract: A rotational coupling device is provided that minimizes flux leakage from a magnetic circuit that engages the device. The device includes a rotor and an armature defining opposed engagement surfaces. The rotor, the armature and a field shell disposed on one side of the rotor and housing an electrical conductor comprise members of a magnetic circuit that, upon energization of the conductor, draws the armature into engagement with the rotor. A torque transmission member is coupled to the armature and supported by a bearing. In one embodiment a sleeve is disposed radially inwardly of the bearing. To prevent flux leakage through the torque transmission member, the sleeve has a magnetic permeability that is lower than a magnetic permeability of the members of the magnetic circuit. In another embodiment, a support cup of the torque transmission member has a radially outwardly turned flange to distance the cup from the rotor.

Abstract: A rotational coupling device for use as a clutch, a brake, or a combination clutch and brake is provided having structure to compensate for wear on braking surfaces. The device includes an armature coupled to an output member and movable between positions of engagement with a rotor and a brake plate. The brake plate is coupled to a stationary field shell that houses a conductor on one side of the rotor opposite the armature and brake plate. The brake plate is axially spaced from the field shell and a removable shim or adjustable spacer is disposed between the brake plate and the field shell. Removal of the shim or adjustment of the spacer permit movement of the brake plate towards the field shell to compensate for wear in any of the clutch or brake engagement surfaces of the device.

Abstract: A rotational coupling device having improved lubrication is provided. The device includes a hub disposed about a rotational axis. A rotor is supported on, and configured for rotation about, the hub and defines a radially extending wall and a chamber on one side of the wall surrounding said hub and defining a sump containing a fluid. An armature is supported on the hub for rotation therewith within the chamber and axially spaced from the wall. Clutch plates are disposed between the rotor wall and armature and rotatably coupled to the rotor or armature. A field shell is disposed on an opposite side of the rotor wall from the armature and houses a conductor. One or more tubes have an end submerged in the fluid and extend through apertures in the armature. Rotation of said armature draws fluid through the tubes and onto the clutch plates.

Abstract: A rotational coupling device having a self-contained wet clutch pack and fluid isolated field shell is provided. The device includes a hub disposed about a rotational axis. A rotor is supported on, and configured for rotation about, the hub and defines a radially extending wall and a chamber on one side of the wall surrounding said hub and defining a sump containing a fluid. An armature is supported on the hub for rotation therewith in the chamber and axially spaced from the wall. A field shell is disposed on an opposite side of the rotor wall from the armature and houses a conductor. The field shell is isolated from the fluid in the chamber. Energization of the conductor urges the armature in a first axial direction towards the radially extending wall of said rotor to couple the rotor to the hub for rotation therewith.

Abstract: A rotational coupling device is configured for vertical orientation. The device includes a hub disposed about a rotational axis. A rotor is supported on, and configured for rotation about, the hub and defines a radially extending wall. An armature is supported on the hub for rotation therewith and axially spaced from the wall. Clutch plates are disposed between the rotor wall and armature and rotatably coupled to the rotor or armature. A field shell is disposed on an opposite side of the rotor wall from the armature and houses a conductor. The armature and clutch plates move in a first axial direction towards the rotor wall when the conductor is energized and in a second axial direction when the conductor is subsequently deenergized. At least one of the hub and rotor defines means for limiting movement of a corresponding one of the clutch plates in the second axial direction.

Abstract: A rotational coupling device is provided with an integrated rotor and brake disc to simplify design of the device and remove liquids from the device when used in a wet environment. The rotor is configured for rotation about a rotating hub and includes a first member defining one pole of the rotor and a second member defining a second pole of the rotor and a braking surface. The second member is coupled to the first member, but axially movable relative to the first member. During clutch engagement, an electromagnetic circuit used to engage the clutch urges the second member into engagement with the first member for rotation. When the clutch is disengaged, the second member disengages from the first member to create a fluid flow path between the members and engages a brake plate to halt rotation of the rotor.

Abstract: A rotational coupling device is provided that minimizes flux leakage from a magnetic circuit that engages the device. The device includes a rotor and an armature defining opposed engagement surfaces. The rotor, the armature and a field shell disposed on one side of the rotor and housing an electrical conductor comprise members of a magnetic circuit that, upon energization of the conductor, draws the armature into engagement with the rotor. A torque transmission member is coupled to the armature and supported by a bearing. In one embodiment a sleeve is disposed radially inwardly of the bearing. To prevent flux leakage through the torque transmission member, the sleeve has a magnetic permeability that is lower than a magnetic permeability of the members of the magnetic circuit. In another embodiment, a support cup of the torque transmission member has a radially outwardly turned flange to distance the cup from the rotor.

Abstract: A rotational coupling device for use as a clutch, a brake, or a combination clutch and brake is provided having structure to compensate for wear on braking surfaces. The device includes an armature coupled to an output member and movable between positions of engagement with a rotor and a brake plate. The brake plate is coupled to a stationary field shell that houses a conductor on one side of the rotor opposite the armature and brake plate. The brake plate is axially spaced from the field shell and a removable shim or adjustable spacer is disposed between the brake plate and the field shell. Removal of the shim or adjustment of the spacer permit movement of the brake plate towards the field shell to compensate for wear in any of the clutch or brake engagement surfaces of the device.

Abstract: A rotational coupling device for use as a clutch and/or brake is provided having improved magnetic efficiency and structural integrity. An electrical conduction assembly is disposed within a field shell between radially spaced inner and outer poles of the field shell. The assembly includes a conductor disposed within a shell having a radially extending flange that is disposed proximate the outer pole of the field shell and that is affixed to the field shell at a plurality of points.

Abstract: A rotational coupling device for use as a clutch and/or brake is provided having improved magnetic efficiency and structural integrity. A permanent magnet is coupled to one of a brake plate and an armature and axially aligned with a portion of the other for improved braking performance.

Abstract: A rotational coupling device for use as a clutch and/or brake is provided having structure to compensate for wear on braking surfaces. The device includes an armature coupled to an output member and movable between positions of engagement with a rotor and a brake plate. The brake plate is coupled to a stationary field shell that houses a conductor on one side of the rotor opposite the armature and brake plate. The brake plate is axially spaced from the field shell and a removable shim or adjustable spacer is disposed between the brake plate and the field shell. Removal of the shim or adjustment of the spacer permit movement of the brake plate towards the field shell to compensate for wear in the clutch and/or brake engagement surfaces of the device.

Abstract: A rotational coupling device for use as a clutch and/or brake is provided with improved retention of a drive key during shipping, assembly, and operation of the device. The device includes a rotor disposed about an input shaft. The input shaft is disposed about a rotational axis and the rotor and input shaft define opposed keyways. A key is disposed in the keyways and rotatably couples the rotor and input shaft. An armature is disposed about the axis and coupled to an output member and configured for selective engagement with the rotor. In one embodiment, the key and a support member in the device are shaped in a complementary fashion to limit radial and axial movement of the key. In another embodiment, an axial end of the key or rotor is deformed to axially align the axial ends of the key and rotor and limit axial movement of the key.

Abstract: A rotational coupling device for use as a clutch and/or brake is provided having a construction enabling improved torque transfer characteristics. The device includes a rotor rotatably coupled to an input shaft and an armature coupled to an output member and configured for selective engagement with the rotor. The rotor includes a hub having a central bore into which the input shaft extends. A support member, such as a spacer or pulley hub is coupled to the rotor hub using an axially projecting lug and notch construction. The structure of the device provides greater clearance for the input shaft and may eliminate the need for keys on the support member.

Abstract: A rotational coupling device for use as a clutch and/or brake is provided having improved magnetic efficiency and structural integrity. A field shell and a rotor of the device each define radially spaced, axially extending inner and outer poles. The inner pole of the rotor is disposed radially outwardly of the inner pole of the field shell resulting in improved magnetic efficiency.

Abstract: A rotational coupling device for use as a clutch and/or brake is provided having a construction enabling improved torque transfer characteristics. The device includes a rotor rotatably coupled to an input shaft and an armature coupled to an output member and configured for selective engagement with the rotor. The rotor includes a hub having a central bore into which the input shaft extends. A support member, such as a spacer or pulley hub is coupled to the rotor hub using an axially projecting lug and notch construction. The structure of the device provides greater clearance for the input shaft and may eliminate the need for keys on the support member.