Abstract: A system for electrically coupling a garment to a mating object and manufacture method thereof, the system comprising: a fabric interlayer of the garment including a set of ports; an electronics substrate having a first surface adjacent to a second side of the fabric interlayer and including a set of vias through a thickness of the electronics substrate, aligned with the set of ports, and a set of contacts at a second surface opposing the first surface; a mount assembly having a third surface adjacent to the second surface of the electronics substrate and including a set of holes aligned with the set of vias and the set of ports, as well as a set of openings that correspond to and receive portions of the set of contacts, and a fourth surface opposing the third surface and defining a cavity configured to receive and electrically interface the mating object to the electronics substrate; and a set of fasteners that 1) compress the backing plate, the fabric interlayer, the electronics substrate, and the mount ass

Abstract: An athletic garment includes sensors at different locations of the garment. The sensors are electrically coupled to a processing unit and/or a power source via one or more conduits that are printed onto the garment. The conduits are designed for improved flexibility to accommodate stretching in the garment that occurs as a user wearing the garment performs an exercise and for improved durability to resist corrosion due to friction, sweat, or washing of the garment. In one embodiment, the conduits are designed for decreased stress concentrations at seams of the garment. In one embodiment, the conduits are designed to create a conductive pathway between different surfaces of the garment to electrically couple sensors on a first side (skin side) of the garment and a processing unit and/or a power source on a second side (outer side) of the garment.

Abstract: A garment can be manufactured by bonding an adhesive to a first layer of fabric and a second layer of fabric. Holes are cut into each layer of fabric to accommodate the integration of sensors and a processing unit mount. Conductive thread embroidered onto a support layer is bonded to the adhesive of the second layer of fabric. The support layer is removed such that the conductive thread remains bonded to the adhesive. The layers of fabric are bonded together such that the conductive thread is coupled between the two layers of adhesive. A back plate is added to the layers of fabric to provide structural support for the mount. The conductive thread is exposed within each hole, and the mount and sensors can be coupled within the holes such that an electrical connection is established between the mount and at least one sensor via the conductive thread.

Abstract: An electrode system for sensing biometric signals from a body region of a user and a method of manufacture thereof, the electrode system comprising: a substrate comprising a reference region and a signal communication region, the signal communication region including a set of conductive leads; a set of biosensing contacts coupled to the set of conductive leads; a non-conductive region ensheathing each of the set of biosensing contacts, the non-conductive region including: a set of openings that expose at least a portion of each of the set of biosensing contacts for interfacing with the body region of the user, upon coupling of the electrode system to the user; a first bonding layer that couples the substrate to a fabric base; and a second bonding layer coupled to the first bonding, wherein the substrate is hermetically sealed between the first bonding layer and the second bonding layer.

Abstract: An electrode system for sensing biometric signals from a body region of a user and a method of manufacture thereof, the electrode system comprising: a substrate comprising a reference region and a signal communication region, the signal communication region including a set of conductive leads; a set of biosensing contacts coupled to the set of conductive leads; a non-conductive region ensheathing each of the set of biosensing contacts, the non-conductive region including: a set of openings that expose at least a portion of each of the set of biosensing contacts for interfacing with the body region of the user, upon coupling of the electrode system to the user; a first bonding layer that couples the substrate to a fabric base; and a second bonding layer coupled to the first bonding, wherein the substrate is hermetically sealed between the first bonding layer and the second bonding layer.

Abstract: A system for electrically coupling a garment to a mating object and manufacture method thereof, the system comprising: a fabric interlayer of the garment including a set of ports; an electronics substrate having a first surface adjacent to a second side of the fabric interlayer and including a set of vias through a thickness of the electronics substrate, aligned with the set of ports, and a set of contacts at a second surface opposing the first surface; a mount assembly having a third surface adjacent to the second surface of the electronics substrate and including a set of holes aligned with the set of vias and the set of ports, as well as a set of openings that correspond to and receive portions of the set of contacts, and a fourth surface opposing the third surface and defining a cavity configured to receive and electrically interface the mating object to the electronics substrate; and a set of fasteners that 1) compress the backing plate, the fabric interlayer, the electronics substrate, and the mount ass

Abstract: A system for electrically coupling a garment to a mating object and manufacture method thereof, the system comprising: a fabric interlayer of the garment including a set of ports; an electronics substrate having a first surface adjacent to a second side of the fabric interlayer and including a set of vias through a thickness of the electronics substrate, aligned with the set of ports, and a set of contacts at a second surface opposing the first surface; a mount assembly having a third surface adjacent to the second surface of the electronics substrate and including a set of holes aligned with the set of vias and the set of ports, as well as a set of openings that correspond to and receive portions of the set of contacts, and a fourth surface opposing the third surface and defining a cavity configured to receive and electrically interface the mating object to the electronics substrate; and a set of fasteners that 1) compress the backing plate, the fabric interlayer, the electronics substrate, and the mount ass

Abstract: An athletic garment includes sensors at different locations of the garment. The sensors are electrically coupled to a processing unit and/or a power source via one or more conduits that are printed onto the garment. The conduits are designed for improved flexibility to accommodate stretching in the garment that occurs as a user wearing the garment performs an exercise and for improved durability to resist corrosion due to friction, sweat, or washing of the garment. In one embodiment, the conduits are designed for decreased stress concentrations at seams of the garment. In one embodiment, the conduits are designed to create a conductive pathway between different surfaces of the garment to electrically couple sensors on a first side (skin side) of the garment and a processing unit and/or a power source on a second side (outer side) of the garment.

Abstract: An athletic garment includes connective segments that compensate for motion of an athlete wearing the athletic garment. Right and left connective segments couple right and left arm segments of the garment to a torso segment, respectively. Thus, the connective segments may overlay the armpit areas of the athlete. The connective segments are composed of an elastic material such that as the athlete raises the arms of the athlete, there is minimal or no shifting of the torso segment. Further, the garment includes sensors that contact the skin of the athlete and generate physiological data such as activation levels of the athlete's muscles. Due to the movement compensation provided by the connective segments, sensors located on the torso segment may not shift as much while the athlete is performing exercises, which can allow the sensors to generate more reliable and accurate physiological data.

Abstract: A garment can be manufactured by bonding an adhesive to a first layer of fabric and a second layer of fabric. Holes are cut into each layer of fabric to accommodate the integration of sensors and a processing unit mount. Conductive thread embroidered onto a support layer is bonded to the adhesive of the second layer of fabric. The support layer is removed such that the conductive thread remains bonded to the adhesive. The layers of fabric are bonded together such that the conductive thread is coupled between the two layers of adhesive. A back plate is added to the layers of fabric to provide structural support for the mount. The conductive thread is exposed within each hole, and the mount and sensors can be coupled within the holes such that an electrical connection is established between the mount and at least one sensor via the conductive thread.

Abstract: A system for electrically coupling a garment to a mating object and manufacture method thereof, the system comprising: a fabric interlayer of the garment including a set of ports; an electronics substrate having a first surface adjacent to a second side of the fabric interlayer and including a set of vias through a thickness of the electronics substrate, aligned with the set of ports, and a set of contacts at a second surface opposing the first surface; a mount assembly having a third surface adjacent to the second surface of the electronics substrate and including a set of holes aligned with the set of vias and the set of ports, as well as a set of openings that correspond to and receive portions of the set of contacts, and a fourth surface opposing the third surface and defining a cavity configured to receive and electrically interface the mating object to the electronics substrate; and a set of fasteners that 1) compress the backing plate, the fabric interlayer, the electronics substrate, and the mount ass

Abstract: A system for conducting signals from a set of biosensing contacts and manufacture method thereof, the system comprising: a flexible substrate including a first broad surface and a second broad surface opposing the first broad surface; a set of conductive leads coupled to the first broad surface of the flexible substrate, each of the set of conductive leads including a first region configured to couple to a biosensing contact; a first bonding layer coupled to the first broad surface of the flexible substrate and including a set of openings that expose the first regions of the set of conductive leads for coupling to the set of biosensing contacts; and a second bonding layer coupled to the second broad surface of the flexible substrate and configured to couple the flexible substrate to the garment.

Abstract: An electrode system for sensing biometric signals from a body region of a user and a method of manufacture thereof, the electrode system comprising: a substrate comprising a reference region and a signal communication region, the signal communication region including a set of conductive leads; a set of biosensing contacts coupled to the set of conductive leads; a non-conductive region ensheathing each of the set of biosensing contacts, the non-conductive region including: a set of openings that expose at least a portion of each of the set of biosensing contacts for interfacing with the body region of the user, upon coupling of the electrode system to the user; a first bonding layer that couples the substrate to a fabric base; and a second bonding layer coupled to the first bonding, wherein the substrate is hermetically sealed between the first bonding layer and the second bonding layer.