Abstract: A film application system having multiple foil application stations. Each foil application station has a support for an elongated plastic component (typically vinyl) having an input and an output side. A drive moves successive elongated components along a path through the application station from the input side to the output side as decorative foil is applied to a surface of the component. A properly positioned and oriented transfer head applies heat and pressure to the elongated film as the component moves through the application station. The disclosed system must accommodate different style and shape components corresponding to different style windows, doors, or sashes. A backing fixture that is configured to support a given configuration component is positioned to support the component as the component moves through the application station in a region of the transfer head.

Abstract: A film application system having multiple foil application stations. Each foil application station has a support for an elongated plastic component (typically vinyl) having an input and an output side. A drive moves successive elongated components along a path through the application station from the input side to the output side as decorative foil is applied to a surface of the component. A properly positioned and oriented transfer head applies heat and pressure to the elongated film as the component moves through the application station. The disclosed system must accommodate different style and shape components corresponding to different style windows, doors, or sashes. A backing fixture that is configured to support a given configuration component is positioned to support the component as the component moves through the application station in a region of the transfer head.

Abstract: A film application system having multiple foil application stations. Each foil application station has a support for an elongated plastic component (typically vinyl) having an input and an output side. A drive moves successive elongated components along a path through the application station from the input side to the output side as decorative foil is applied to a surface of the component. A properly positioned and oriented transfer head applies heat and pressure to the elongated film as the component moves through the application station. The disclosed system must accommodate different style and shape components corresponding to different style windows, doors, or sashes. A backing fixture that is configured to support a given configuration component is positioned to support the component as the component moves through the application station in a region of the transfer head.

Abstract: A window processing system is disclosed for fabricating window frames. A welding station has welding heads to weld or fuse vinyl frame parts together. The frames are taken to a cleaning station having a number of cleaning heads that are independently actuated to move into a position relative selected portions of the window frame to clean off burrs, weld beads etc from the welded window frame. The cleaning process involves both training of a controller to recognize certain frame profiles and a compensation process for adjusting the cleaning process for individual variations in the frame that occur during fabrication. Real-time cleaning involves coupling a visual sensor to a moving support that also supports a cleaning tool.

Abstract: A window processing system is disclosed for fabricating window frames. A welding station has welding heads to weld or fuse vinyl frame parts together. The frames are taken to a cleaning station having a number of cleaning heads that are independently actuated to move into a position relative selected portions of the window frame to clean off burrs, weld beads etc from the welded window frame. The cleaning process involves both training of a controller to recognize certain frame profiles and a compensation process for adjusting the cleaning process for individual variations in the frame that occur during fabrication. Real-time cleaning involves coupling a visual sensor to a moving support that also supports a cleaning tool.

Abstract: A film application system having multiple foil application stations. Each foil application station has a support for an elongated plastic component (typically vinyl) having an input and an output side. A drive moves successive elongated components along a path through the application station from the input side to the output side as decorative foil is applied to a surface of the component. A properly positioned and oriented transfer head applies heat and pressure to the elongated film as the component moves through the application station. The disclosed system must accommodate different style and shape components corresponding to different style windows, doors, or sashes. A backing fixture that is configured to support a given configuration component is positioned to support the component as the component moves through the application station in a region of the transfer head.

Abstract: A window processing system is disclosed for fabricating window frames. A welding station has welding heads to weld or fuse vinyl frame parts together. The frames are taken to a cleaning station having a number of cleaning heads that are independently actuated to move into a position relative selected portions of the window frame to clean off burrs, weld beads etc from the welded window frame. The cleaning process involves both training of a controller to recognize certain frame profiles and a compensation process for adjusting the cleaning process for individual variations in the frame that occur during fabrication. Real-time cleaning involves coupling a visual sensor to a moving support that also supports a cleaning tool.

Abstract: A method and apparatus (50, 300) are provided for applying decorative material (52) to a component (C) comprising a first roller (70) having a heating element (72) substantially located centrally within the first roller (70). The apparatus (50, 300) further comprises a second roller (80) having a central hub (90) surrounded by an outer surface (92). The outer surface (92) is in contact with the first roller (70). The first roller (70) heats the outer surface (92) of the second roller (80) to a prescribed temperature. At least one idler roller (86) is located opposite the second roller (80) at an application region with at least a section of the component (C) passing therebetween. The second roller (80) applies heat and pressure to a decorative material (52) at the application region, forming a bonding connection between a decorative material (52) and component (C).