Abstract: Methods of inducing segmented flow in a material in which a ductile flow mode would otherwise occur during machining. A monolayer molecular film is formed on a surface of a body of a material in a state such that the material exhibits ductile flow when subjected to shear. The monolayer molecular film has molecules each having a head group adsorbed to the surface, a terminal group, and a hydrocarbon chain therebetween having a chain length of greater than 6. A surface portion of the body is removed by engaging the body with a tool in a contact region below the surface of the body and moving the tool relative to the body to remove the surface portion and the monolayer molecular film thereon. The monolayer molecular film induces segmented flow in the material during the removing of the surface portion.

Abstract: Methods of inducing segmented flow in a material in which a ductile flow mode would otherwise occur during machining. A monolayer molecular film is formed on a surface of a body of a material in a state such that the material exhibits ductile flow when subjected to shear. The monolayer molecular film has molecules each having a head group adsorbed to the surface, a terminal group, and a hydrocarbon chain therebetween having a chain length of greater than 6. A surface portion of the body is removed by engaging the body with a tool in a contact region below the surface of the body and moving the tool relative to the body to remove the surface portion and the monolayer molecular film thereon. The monolayer molecular film induces segmented flow in the material during the removing of the surface portion.

Abstract: Processes by which bulk forms can be produced in a single continuous operation, as opposed to multi-stage deformation processes that involve a series of separate and discrete deformation operations or stages. Such processes generally entail deforming a solid body using a large-strain extrusion machining technique and deformation conditions that obtain a predetermined crystallographic texture in the continuous bulk form that differs from the crystallographic texture of the solid body.

Abstract: Methods suitable for producing textured surfaces in surfaces of objects, by which the methods are able to achieve a desired three-dimensional surface topography and optionally a desired subsurface microstructure through the use of a controlled modulation machining technique. The methods include selecting a predetermined surface texture for a surface of a body, and then imposing a superimposed sinusoidal feed-modulation on a cutting tool so as to move the cutting tool in a feed direction relative to the body while machining the body with the cutting tool and generating a machined surface of the body. The surface texture of the machined surface is intentionally controlled by at least the modulation amplitude and the modulation frequency of the superimposed sinusoidal feed-modulation.

Abstract: Methods suitable for producing textured surfaces in surfaces of objects, by which the methods are able to achieve a desired three-dimensional surface topography and optionally a desired subsurface microstructure through the use of a controlled modulation machining technique. The methods include selecting a predetermined surface texture for a surface of a body, and then imposing a superimposed sinusoidal feed-modulation on a cutting tool so as to move the cutting tool in a feed direction relative to the body while machining the body with the cutting tool and generating a machined surface of the body. The surface texture of the machined surface is intentionally controlled by at least the modulation amplitude and the modulation frequency of the superimposed sinusoidal feed-modulation.

Abstract: Processes by which bulk forms can be produced in a single continuous operation, as opposed to multi-stage deformation processes that involve a series of separate and discrete deformation operations or stages. Such processes generally entail deforming a solid body using a large-strain extrusion machining technique and deformation conditions that obtain a predetermined crystallographic texture in the continuous bulk form that differs from the crystallographic texture of the solid body.