Abstract: A lithographic printing sleeve for mounting on a cylinder in a printing press is provided. The lithographic printing sleeve includes a tubular base layer for contacting and surrounding an outer circumference of the cylinder, a permanent tubular hydrophilic layer on an outer surface of the tubular base layer and a temporary hydrophobic layer on an outer surface of the tubular hydrophilic layer. A variable cutoff printing press is also provided.

Abstract: A method of forming printing sleeve for mounting on a cylinder in a printing press is provided. The method includes providing a permanent hydrophilic tubular layer on a tubular base; selectively providing a first temporary hydrophobic layer on the hydrophilic tubular layer to form a first imaged printing sleeve, the temporary hydrophobic layer forming a first image; printing, by the first imaged printing sleeve, a first print job including the first image on a substrate; and removing the first temporary hydrophobic layer from the permanent hydrophilic layer such that the permanent hydrophilic layer remains intact on the tubular base. A lithographic printing sleeve for a printing press is also provided.

Abstract: A method of printing comprising includes spreading and flattening a plastic film web before passing the plastic film web through a first printing unit; and spreading and flattening the plastic film web after the plastic film web exits the first printing unit and before passing the plastic film web through a second printing unit.

Abstract: A method for determining blanket performance in a printing press is provided. The printing press includes a plate cylinder having a printing plate transferring an image to a blanket on a blanket cylinder for printing on a substrate. The method includes determining an acceptable range of nip force (Fp) between a plate cylinder and a blanket cylinder in a printing unit, calculating the nip force (Fp) between the plate cylinder and blanket cylinder and determining blanket performance based on the nip force with respect to the acceptable range of nip force. A printing press is also provided.

Abstract: A method for determining blanket performance in a printing press is provided. The printing press includes a plate cylinder having a printing plate transferring an image to a blanket on a blanket cylinder for printing on a substrate. The method includes determining an acceptable range of nip force (Fp) between a plate cylinder and a blanket cylinder in a printing unit, calculating the nip force (Fp) between the plate cylinder and blanket cylinder and determining blanket performance based on the nip force with respect to the acceptable range of nip force. A printing press is also provided.

Abstract: A roller assembly is provided for spreading and chilling a web in a printing press. The roller assembly includes a roller for chilling and spreading a web and a trolley roller contacting the roller, the trolley roller configured and arranged to impart a deflection in the roller. Also provided is a roller assembly for counteracting web loading on a roller in a printing press. This roller assembly includes a roller for transporting a web, the roller having an axis; a web wrapped partially around the roller and applying a load on the roller transverse to the axis; and a trolley roller contacting the roller, the trolley roller configured and arranged to impart a sufficient force on the roller to keep the axis of the roller linear under said load.

Abstract: A method of forming printing sleeve for mounting on a cylinder in a printing press is provided. The method includes providing a permanent hydrophilic tubular layer on a tubular base; selectively providing a first temporary hydrophobic layer on the hydrophilic tubular layer to form a first imaged printing sleeve, the temporary hydrophobic layer forming a first image; printing, by the first imaged printing sleeve, a first print job including the first image on a substrate; and removing the first temporary hydrophobic layer from the permanent hydrophilic layer such that the permanent hydrophilic layer remains intact on the tubular base. A lithographic printing sleeve for a printing press is also provided.

Abstract: An ink form roller in a printing press is provided including a core, a first layer surrounding part of the core, and a second layer surrounding part of the first layer, the second layer having a durometer hardness greater than the first layer. In addition, an ink form roller in a printing press is provided including a core, and a layer surrounding the core, the layer having a hardness between about 25 Shore A durometer and about 40 Shore A durometer, the layer having an outer surface, the outer surface having a surface roughness of about 30 micro-inches or less. Methods are also provided.

Abstract: A printing press is provided. The printing press includes a first printing unit including a first plate cylinder, a first blanket cylinder and a first impression cylinder forming a first printing nip with the first blanket cylinder, a first bowed roller upstream of the first printing unit spreading a web before the web enters the first printing nip, a second printing unit downstream of the first printing unit including a second plate cylinder, a second blanket cylinder and a second impression cylinder forming a second printing nip with the second blanket cylinder, and a second bowed roller between the first printing and the second printing unit, the second bowed roller spreading the web before the web enters the second printing nip. A method printing is also provided.

Abstract: A roller assembly is provided for spreading and chilling a web in a printing press. The roller assembly includes a roller for chilling and spreading a web and a trolley roller contacting the roller, the trolley roller configured and arranged to impart a deflection in the roller. Also provided is a roller assembly for counteracting web loading on a roller in a printing press. This roller assembly includes a roller for transporting a web, the roller having an axis; a web wrapped partially around the roller and applying a load on the roller transverse to the axis; and a trolley roller contacting the roller, the trolley roller configured and arranged to impart a sufficient force on the roller to keep the axis of the roller linear under said load.

Abstract: A printing press cylinder assembly is provided including a mandrel including an outer surface, a passage formed therein, at least one first conduit formed therein coupled to the passage and the outer surface, and at least one second conduit formed therein coupled to the passage and the outer surface. The printing press cylinder assembly also includes a guide piece located in the passage. The guide piece is movable in the passage between a first position where the guide piece guides air from the passage to the at least one first conduit and a second position where the guide piece guides air from the passage to the at least one second conduit. A method of installing a bridge sleeve and an outer sleeve on a mandrel of a printing cylinder assembly is also provided.

Abstract: An offset printing press is provided. The offset printing press includes an image cylinder, a blanket cylinder having an axially convex outer surface, and a printing blanket disposed over the axially convex outer surface, the printing blanket including a carrier sleeve layer having at least one axially convex surface. An axially profiled shim is also provided.

Abstract: A printing press cylinder assembly is provided including a mandrel including an outer surface, a passage formed therein, at least one first conduit formed therein coupled to the passage and the outer surface, and at least one second conduit formed therein coupled to the passage and the outer surface. The printing press cylinder assembly also includes a guide piece located in the passage. The guide piece is movable in the passage between a first position where the guide piece guides air from the passage to the at least one first conduit and a second position where the guide piece guides air from the passage to the at least one second conduit. A method of installing a bridge sleeve and an outer sleeve on a mandrel of a printing cylinder assembly is also provided.

Abstract: An offset printing press is provided. The offset printing press includes an image cylinder, a blanket cylinder having an axially convex outer surface, and a printing blanket disposed over the axially convex outer surface, the printing blanket including a carrier sleeve layer having at least one axially convex surface. An axially profiled shim is also provided.

Abstract: A printing blanket includes a carrier sleeve layer having at least one axially convex surface and a print layer disposed over the carrier sleeve layer. A blanket cylinder with a convex outer surface and a convex shim is also provided. An offset printing press is also provided.

Abstract: An ink form roller in a printing press is provided including a core, a first layer surrounding part of the core, and a second layer surrounding part of the first layer, the second layer having a durometer hardness greater than the first layer. In addition, an ink form roller in a printing press is provided including a core, and a layer surrounding the core, the layer having a hardness between about 25 Shore A durometer and about 40 Shore A durometer, the layer having an outer surface, the outer surface having a surface roughness of about 30 micro-inches or less. Methods are also provided.

Abstract: A printing cylinder for accepting an axially-removable printing sleeve includes a cylinder body having an outer surface, the outer surface having at least one hole and a supply line in the cylinder body for supplying fluid to the at least one hole. The supply line has at least one flow restrictor designed to alter fluid flow as a function of the at least one hole being covered by an axially-removable printing sleeve. Also provided is a printing press having two such cylinders and a common pressure source.

Abstract: A tubular printing blanket having an axial center has a carrier sleeve layer having a uniform thickness, a compressible layer, a reinforcing layer over the compressible layer, and a print layer disposed over the reinforcing layer. At least one of the reinforcing layer and the compressible layers has a non-uniform thickness so as to be thicker in the axial center. An outer surface of the print layer is convex.

Abstract: A printing blanket includes a carrier sleeve layer having at least one axially convex surface and a print layer disposed over the carrier sleeve layer. A blanket cylinder with a convex outer surface and a convex shim is also provided. An offset printing press is also provided.

Abstract: An improved printing press includes a tubular-shaped printing blanket removably disposed on a blanket cylinder rotatably supported by a frame and having an outer circumferential surface. The printing blanket is disposed in rolling engagement with a conventional printing plate disposed on a plate cylinder having an axially extending gap in which opposite ends of the printing plate are secured. The printing blanket is removed by opening a portion of the frame and axially sliding the printing blanket off of the blanket cylinder. The blanket cylinder has passages which deliver a stream of air to the outer surface of the blanket cylinder which expands the inner circumferential surface of the printing blanket so that the blanket can be axially removed or inserted onto the blanket cylinder. The printing blanket has a metal inner surface which is tensioned by the blanket cylinder to retain the printing blanket on the blanket cylinder during operation of the press.