Abstract: An aftertreatment system for treating constituents of an exhaust gas generated by an engine includes: a selective catalytic reduction (SCR) system including a SCR catalyst; an oxidation catalyst disposed upstream of the SCR catalyst; and a controller configured to: determine an amount of SOx gases in the exhaust gas flowing through the aftertreatment system, and in response to the concentration of the SOx gases being above a threshold, cause heating of the SCR catalyst to an aging temperature in the presence of water to hydrothermally age the SCR catalyst.

Abstract: A method includes: providing a SCR system comprising a SCR catalyst; heating the SCR system to a temperature greater than 500 degrees Celsius for a predetermined time so as to increase sulfur resistance of the SCR catalyst; and installing the SCR system in an aftertreatment system.

Abstract: A particulate filter inspection system for a particulate filter includes a compressed air source, a primary conduit, a controller, a probe, and a gauge. The compressed air source is configured to draw air from an air source. The primary conduit is configured to receive the air from the compressed air source. The probe is coupled to the primary conduit and communicable with the controller. The probe is configured to interface with a face of the particulate filter to provide the air to only a sector of the particulate filter. The gauge is configured to determine a pressure of the air within the primary conduit when the probe is providing air to only a sector of the face of the particulate filter. The controller is configured to receive the pressure from the gauge, compare the pressure to a target upper pressure, and provide an indication that the particulate filter is dirty if the pressure is not lower than the target upper pressure.

Abstract: An exhaust aftertreatment system for increasing fractional efficiency of diesel or gasoline particulate filters includes a particulate filter that includes a housing and a filter substrate positioned in the housing. The filter substrate is pre-conditioned with an aqueous solution or suspension configured to decompose or evaporate in response to exposure to heat so as to precondition the filter substrate.

Abstract: An exhaust aftertreatment system for increasing fractional efficiency of diesel or gasoline particulate filters includes a particulate filter that includes a housing and a filter substrate positioned in the housing. The filter substrate is pre-conditioned with an aqueous solution or suspension configured to decompose or evaporate in response to exposure to heat so as to precondition the filter substrate.

Abstract: A controller for controlling operation of an aftertreatment system that is configured to treat constituents of an exhaust gas produced by an engine, the aftertreatment system including a selective catalytic reduction (SCR) catalyst, the controller configured to: generate a short-term cumulative degradation estimate of the SCR catalyst corresponding to reversible degradation of the SCR catalyst due to sulfur and/or hydrocarbons based on a SCR catalyst temperature parameter; generate a long-term cumulative degradation estimate of the SCR catalyst corresponding to thermal aging of the SCR catalyst based on the SCR catalyst temperature parameter; generate a combined degradation estimate of the SCR catalyst based on the short-term cumulative degradation estimate and the long-term cumulative degradation estimate; and adjust an amount of reductant and/or an amount of hydrocarbons inserted into the aftertreatment system based on the combined degradation estimate of the SCR catalyst.

Abstract: A controller for controlling operation of an aftertreatment system that is configured to treat constituents of an exhaust gas produced by an engine, the aftertreatment system including a selective catalytic reduction (SCR) catalyst, the controller configured to: generate a short-term cumulative degradation estimate of the SCR catalyst corresponding to reversible degradation of the SCR catalyst due to sulfur and/or hydrocarbons based on a SCR catalyst temperature parameter; generate a long-term cumulative degradation estimate of the SCR catalyst corresponding to thermal aging of the SCR catalyst based on the SCR catalyst temperature parameter; generate a combined degradation estimate of the SCR catalyst based on the short-term cumulative degradation estimate and the long-term cumulative degradation estimate; and adjust an amount of reductant and/or an amount of hydrocarbons inserted into the aftertreatment system based on the combined degradation estimate of the SCR catalyst.

Abstract: An exhaust aftertreatment system for increasing fractional efficiency of diesel or gasoline particulate filters includes a particulate filter that includes a housing and a filter substrate positioned in the housing. The filter substrate is pre-conditioned with an aqueous solution or suspension configured to decompose or evaporate in response to exposure to heat so as to precondition the filter substrate.

Abstract: An exhaust aftertreatment system for increasing fractional efficiency of diesel or gasoline particulate filters includes a particulate filter that includes a housing and a filter substrate positioned in the housing. The filter substrate is pre-conditioned with an aqueous solution or suspension configured to decompose or evaporate in response to exposure to heat so as to precondition the filter substrate.

Abstract: A particulate filter inspection system for a particulate filter includes a compressed air source, a primary conduit, a controller, a probe, and a gauge. The compressed air source is configured to draw air from an air source. The primary conduit is configured to receive the air from the compressed air source. The probe is coupled to the primary conduit and communicable with the controller. The probe is configured to interface with a face of the particulate filter to provide the air to only a sector of the particulate filter. The gauge is configured to determine a pressure of the air within the primary conduit when the probe is providing air to only a sector of the face of the particulate filter. The controller is configured to receive the pressure from the gauge, compare the pressure to a target upper pressure, and provide an indication that the particulate filter is dirty if the pressure is not lower than the target upper pressure.

Abstract: A method includes: providing a SCR system comprising a SCR catalyst; heating the SCR system to a temperature greater than 500 degrees Celsius for a predetermined time so as to increase sulfur resistance of the SCR catalyst; and installing the SCR system in an aftertreatment system.

Abstract: A particulate filter inspection system for a particulate filter includes a compressed air source. A primary conduit, a controller, a probe, and a gauge. The compressed air source is configured to draw air from an air source. The primary conduit is configured to receive the air from the compressed air source. The probe is coupled to the primary conduit and communicable with the controller. The probe is configured to interface with a face of the particulate filter to provide the air to only a sector of the particulate filter. The gauge is configured to determine a pressure of a first portion of the air within the primary conduit when the probe is providing a second portion of the air to only a sector of the face of the particulate filter. The controller is configured to receive the pressure from the gauge and compare the pressure to a target upper pressure.

Abstract: A particulate filter inspection system for a particulate filter includes a compressed air source, a primary conduit, a controller, a probe, and a gauge. The compressed air source is configured to draw air from an air source. The primary conduit is configured to receive air from the compressed air source. The probe is coupled to the primary conduit and communicable with the controller. The probe is configured to interface with a face of the particulate filter to provide air to only a sector of the particulate filter. The gauge is configured to determine a pressure of air within the primary conduit when the probe is providing air to only a sector of the face of the particulate filter. The controller is configured to receive the pressure from the gauge, compare the pressure to a target upper pressure, and provide an indication that the particulate filter is dirty if the pressure is not lower than the target upper pressure.

Abstract: An exemplary embodiment is a system, including an internal combustion engine fluidly coupled to an exhaust gas flowpath, an aftertreatment system disposed in the exhaust gas flowpath, where the aftertreatment system includes a NOx reduction catalyst. The exemplary system includes a processing subsystem having a controller, where the controller includes modules structured to functionally execute operations for determining a catalyst degradation. The modules include a test conditions module, a testing module, a monitoring module, and a catalyst aging module.

Abstract: One embodiment is a method including providing an aftertreatment catalyst disposed in an exhaust stream of an internal combustion engine and a reductant that reacts with an amount of NOx in the exhaust stream in the presence of the aftertreatment catalyst. The method includes interpreting a catalyst degradation value corresponding to the aftertreatment catalyst, and interpreting a nominal reductant value. The method further includes determining an adjusted reductant value in response to the catalyst degradation value and the nominal reductant value, and injecting the reductant into the exhaust stream at a rate based on the adjusted reductant value.

Abstract: An exemplary embodiment is a system, including an internal combustion engine fluidly coupled to an exhaust gas flowpath, an aftertreatment system disposed in the exhaust gas flowpath, where the aftertreatment system includes a NOx reduction catalyst. The exemplary system includes a processing subsystem having a controller, where the controller includes modules structured to functionally execute operations for determining a catalyst degradation. The modules include a test conditions module, a testing module, a monitoring module, and a catalyst aging module.

Abstract: An apparatus, system, and method are disclosed for particulate filter regeneration. The apparatus includes a bypass exhaust channel configured to conduct exhaust gasses away from a main exhaust channel and reintroduce the exhaust gasses into the main exhaust channel upstream from a particulate filter, a burner, and a regeneration module configured to monitor exhaust gas variables and divert a portion of the exhaust gasses through the bypass exhaust channel in response to the exhaust gas variables. The system includes a vehicle having an internal combustion engine coupled to a transmission, and the apparatus. The method includes conducting exhaust gasses away from a main exhaust channel and reintroducing the exhaust gasses into the main exhaust channel, raising the temperature of the exhaust gasses, and monitoring exhaust gas variables and selectively diverting a portion of the exhaust gasses through a bypass exhaust channel in response to the exhaust gas variables.

Abstract: An apparatus, system, and method are disclosed for differential pressure measurement across a fluid conduit flow area change. The apparatus may include a particulate filter, a differential pressure sensor, and a fluid conduit size change downstream of the particulate filter. The apparatus may include a tube configured to place the downstream differential pressure sensor port in fluid contact with a uniform flow region of the fluid conduit downstream of the particulate filter. An apparatus is thereby provided to measure differential pressure across a fluid conduit flow area change such that the differential pressure measurement is minimally affected by the change in flow characteristics induced by the change in cross-sectional flow area.

Abstract: An apparatus, system, and method are disclosed for differential pressure measurement across a fluid conduit flow area change. The apparatus may include a particulate filter, a differential pressure sensor, and a fluid conduit size change downstream of the particulate filter. The apparatus may include a tube configured to place the downstream differential pressure sensor port in fluid contact with a uniform flow region of the fluid conduit downstream of the particulate filter. An apparatus is thereby provided to measure differential pressure across a fluid conduit flow area change such that the differential pressure measurement is minimally affected by the change in flow characteristics induced by the change in cross-sectional flow area.

Abstract: A lobed exhaust diffuser apparatus, system, and method configured to cool exhaust gases from an internal combustion engine comprises a diffuser having a proximal end, configured to receive exhaust gases from the engine, and a distal end, configured to expel the exhaust gases into the atmosphere. A plurality of lobes are disposed on the distal end such that at least a portion of the exhaust gases pass through the lobes, increasing the interaction surface area between the exhaust gases and the atmosphere, allowing for more rapid diffusion and entrainment between exhaust gases and atmospheric gases, resulting in more rapid cooling of the exhaust gases.