Abstract: A primarily polycrystalline but partially amorphous electrical insulator can hermetically seal first and second spaced electrical terminals, one made from an anodized aluminum and the second made from a beryllium copper or Kovar or an alloy of beryllium, copper, nickel and gold. Nickel may be diffused into the beryllium copper and a noble metal may be deposited on the nickel. The insulator provides a flat meniscus to abut a corresponding electrical insulator in a cable. The insulator may provide an electrical impedance of approximately 50 ohms, an electrical resistivity greater than approximately 1018 ohms and a dielectric constant of approximately 6.3. The insulator operates satisfactorily in a frequency range to approximately 40 gigahertz.

Abstract: A primarily polycrystalline but partially amorphous electrical insulator can hermetically seal first and second spaced electrical terminals, one made from an anodized aluminum and the second made from a beryllium copper, Kovar, an alloy of iron and cobalt or an alloy of beryllium, copper, nickel and gold. Nickel may be diffused into the beryllium copper and a noble metal may be deposited on the nickel. The insulator provides a flat meniscus to abut a corresponding electrical insulator in a cable. The insulator may provide an electrical impedance of approximately 50 ohms, an electrical resistivity greater than approximately 10.sup.18 ohms and a dielectric constant of approximately 6.3. The insulator operates satisfactorily in a frequency range to approximately 40 gigahertz.

Abstract: Electrical articles are provided in which an electrical conductor having a particular coefficient of thermal expansion is bonded to an electrical insulator having substantially the particular coefficient of thermal expansion. The bonding is provided by a ceramic material having substantially the particular coefficient of thermal expansion. By "substantially" is meant a close approximation to the particular coefficient of thermal expansion.The electrical conductor may be made from platinum or titanium or a titanium alloy and the electrical insulator may be made from an alloy of magnesium oxide, silica and aluminum oxide designated as Fosterite. The ceramic material may be partially amorphous and partially crystalline.The bonding may be accomplished by disposing the ceramic material between the electrical conductor and the electrical insulator and by subjecting the ceramic material to a controlled amount of heat. The heat may be applied by a laser beam for an instant such as a fraction of a second.

Abstract: A material hermetically seals two members. One member may be titanium or a titanium alloy and the other member may be a noble metal such as platinum. The seal is resistant to acids and alkalis and is substantially impervious to shocks resulting from mechanical forces or abrupt changes in temperature. The material includes a pair of fluxes having different melting temperatures and oxides of zinc and zirconium. The oxides of zinc and zirconium become crystallized at the surface between one of the members and the material. An oxygen valence bond is also produced between the material and such member. The material becomes progressively amorphous with progressive distances from such member. The material is formed by progressive heatings for at least a pair of periods of time insufficient to crystallize all of the material and by rapid coolings of the material after each of such heatings.

Abstract: A terminal pin extends through a first housing portion and has a flange. A hard bead having a high melting temperature is disposed on the flange. At least one layer of insulating material is disposed on the bead and is provided with a lower melting temperature than the bead. A second housing portion is attached to the first housing portion as by welding to define a housing. The layer of insulating material is melted and the terminal pin is pressed in a direction, while the layer is molten, to eliminate any air pockets in the layer and to provide for a hermetic sealing of the layer of insulating material to the bead, the terminal pin and the housing. Instead of a single layer of insulating material, at least a pair of insulating materials may be used. These layers may have melting temperatures less than the bead and the layer closest to the bead may have a higher melting temperature than the layer removed from the bead. The assembly of the connector may be accomplished by the rotation of a turntable.

Abstract: A first insulating member has electrical terminals and may constitute a semi-conductor chip. A second insulating member made from a first insulating material may constitute a heat sink for the semi-conductor chip. Electrical leads may extend through the second insulating member to the periphery of the member. A mound formed from a mixture of electrically conductive particles and electrically insulating particles is disposed between the first and second members. The electrically conductive particles may have sizes to a few hundred microns. When the first and second members are pressed toward each other, the electrically conductive particles migrate toward one another to establish an electrical path to the electrical terminals on the first member and establish electrical continuity between the electrical leads and the electrical terminals. At the same time, the electrically insulating particles tend to at least partially envelope the electrically conductive particles.

Abstract: First and second spaced members are hermetically sealed by a partially amorphous and partially crystalline insulating material. The insulating material is non-hygroscopic and is able to withstand forces of about 26,000 psi at about 700.degree. F. It may provide resistances of at least 10,000 megohms even when subjected to 500 volts AC or DC and to steam at about 212.degree. F. for three (3) days. A second insulating layer may be fused to the first insulating layer with essentially the same properties and composition as the first layer. However, the second layer may be more crystalline than the first layer to provide a mechanical and chemical barrier. The insulating materials may be formed from the oxides of lead, zinc, aluminum, silicon, cerium, lanthanum, cobalt, sodium, zirconium, bismuth and molybdenum. The oxides of lead, silicon, bismuth and sodium may be glass formers. The oxides of cerium, lanthanum and zirconium may form crystals. A mixture of the oxides may be heated to at least 2000.degree. F.

Abstract: A ferrule made from an electrically conductive material has a coefficient of thermal expansion which changes at a particular rate with temperature changes. The ferrule is attached to an electrically conductive lid as by the application of heat and has a body portion pivotally movable at a particular position, such as a heat sink, on the body portion. Such heat sink has a minimal thickness in the body portion. When the ferrule is being attached to the lid as by heat, the heat becomes concentrated in the ferrule at the heat sink. A first ceramic material disposed within the ferrule has hard and rigid properties and is supported by the ferrule above the heat sink. The first ceramic material is preferably fused partially to the ferrule to provide for variations in its pivotal disposition relative to the ferrule. A second ceramic material within the ferrule is fused to the ferrule and the first ceramic material. The second ceramic material has more amorphous properties than the first ceramic material.

Abstract: An insulating member formed from a suitable hydrocarbon such as polyether ether ketone may be molded into any desired shape at a temperature of approximately 700.degree. F. and a suitable pressure of approximately 10,000-12,000 psi. An epoxy insulating material hermetically seals the insulating member to an electrically conductive member and a metallic housing. The insulating member and the epoxy insulating material maintain the hermetic seal through a suitable range of temperatures such as between ambient and approximately 400.degree. F. and through a suitable range of pressures such as between atmospheric and approximately 60,000 psi. The epoxy insulating material is first applied to the surfaces of the conductive member and the metallic housing, one of these surfaces being preferably flat, and the insulating member is then inserted into the space between the conductive member and the metallic housing.

Abstract: First and second members spaced from each other are hermetically sealed by fused insulating materials. The insulating materials are partially amorphous and partially crystalline. The insulating materials have substantially identical characteristics. However, a first one of the insulating materials is more crystalline than a second one of the insulating materials.A third insulating material may also be included and may be more crystalline than the first insulating material. The first, second and third crystalline materials may have substantially identical compositions.The second insulating material may have nonwetting characteristics relative to the second member. This causes the second insulating member to have a domed configuration to increase the length of the dielectric leakage path. The third insulating material may be spaced from the second insulating material and may be provided with a flat surface to receive other members in abutting relationship.

Abstract: First and second spaced members are hermetically sealed by a partially amorphous and partially crystalline insulating material. The insulating material is non-hygroscopic and is able to withstand forces of about 26,000 psi at about 700.degree. F. It may provide resistances of at least 10,000 megohms even when subjected to 500 volts AC or DC and to steam at about 212.degree. F. for three (3) days. A second insulating layer may be fused to the first insulating layer with essentially the same properties and composition as the first layer. However, the second layer may be more crystalline than the first layer to provide a mechanical and chemical barrier. The insulating materials may be formed from the oxides of lead, zinc, aluminum, silicon, cerium, lanthanum, cobalt, sodium, zirconium, bismuth and molybdenum. The oxides of lead, silicon, bismuth and sodium may be glass formers. The oxides of cerium, lanthanum and zirconium may form crystals. A mixture of the oxides may be heated to at least 2000.degree. F.

Abstract: A hollow sleeve is made from an electrically conductive material and is provided with an integral shelf having at least one hole extending through the shelf. A terminal pin extends through the hole in spaced relationship to the shelf. The terminal pin may be made from the electrically conductive material and may be clad with a noble metal such as platinum. Insulating material extends through the hole in the shelf and hermetically seals the hollow sleeve and the terminal pin. The insulating material may cover the shelf to increase the electrical resistivity between the terminal pin and the sleeve. The electrically conductive material has a coefficient of thermal expansion which increases at a particular rate through an extended range of temperatures with progressive changes in temperature. The insulating material has a coefficient of thermal expansion which increases at approximately the particular rate through the extended range of temperatures with the progressive changes in temperature.

Abstract: First and second members are disposed in spaced relationship to each other. The members may be electrically conductive. The first member may be provided with a particular coefficient of thermal expansion which is higher than the coefficient of the second member. A plurality of layers of insulating material are disposed between the first and second members and are hermetically sealed to one another and to the first and second members. Each of the layers of insulating material has a coefficient of thermal expansion less than the particular coefficient. The progressive layers of insulating material from the first member have coefficients of thermal expansion of decreased value. This causes the layers of insulating material to have coefficients of thermal expansion which approach the coefficient of the second member with progressive distances toward the second member.

Abstract: Apparatus indicating the linear movement of a member includes a pulley and a spring disposed on the pulley and having characteristics of producing a force substantially linearly related to its speed of movement with respect to the pulley. A motor produces a displacement of the spring relative to the pulley. A transducer produces a signal related to the speed of movement of the spring relative to the pulley at each instant and provides a signal linearly related at that instant to the distance of the spring movement at that instant. A cam may also be included for converting the movement of the spring into a non-linear function having particular characteristics. Such cam may have a particular non-linear relationship on its external periphery relative to its axis of rotation. The cam and the pulley may be coupled to opposite ends of the spring to provide a conversion between the linear movement of the spring and the particular non-linear relationship provided by the cam.

Abstract: First and second spaced members are hermetically sealed by a partially amorphous and partially crystalline insulating material. The insulating material is non-hygroscopic and is able to withstand forces of about 26,000 psi at about 700.degree. F. It may provide resistances of at least 10,000 megohms even when subjected to 500 volts AC or DC and to steam at about 212.degree. F. for three (3) days. A second insulating layer may be fused to the first insulating layer with essentially the same properties and composition as the first layer. However, the second layer may be more crystalline than the first layer to provide a mechanical and chemical barrier. The insulating materials may be formed from the oxides of lead, zinc, aluminum, silicon, cerium, lanthanum, cobalt, sodium, zirconium, bismuth and molybdenum. The oxides of lead, silicon, bismuth and sodium may be glass formers. The oxides of cerium, lanthanum and zirconium may form crystals. A mixture of the oxides may be heated to at least 2000.degree. F.

Abstract: First and second members spaced from each other are hermetically sealed by fused insulating materials. The insulating materials are partially amorphous and partially crystalline. The insulating materials have substantially identical characteristics. However, a first one of the insulating materials is more crystalline than a second one of the insulating materials.A third insulating material may also be included and may be more crystalline than the first insulating material. The first, second and third crystalline materials may have substantially identical compositions.The second insulating material may have nonwetting characteristics relative to the second member. This causes the second insulating member to have a domed configuration to increase the length of the dielectric leakage path. The third insulating material may be spaced from the second insulating material and may be provided with a flat surface to receive other members in abutting relationship.

Abstract: A terminal assembly includes a ferrule and a terminal pin disposed in spaced relationship to the ferrule. First layers made from a first ceramic insulating material are disposed in spaced relationship to each other in the space between the terminal pin and the ferrule. The layers are primarily polycrystalline but partially amorphous. Second layers made from a second ceramic insulating material are disposed in spaced relationship to each other in the space between the terminal pin and the ferrule and between the first layers. The second layers are fused to the terminal pin and the ferrule and the first layers. The second layers are primarily amorphous but partially polycrystalline. Layers of a third insulating material having relatively high characteristics of electrical insulation and having a lower melting temperature than the first and second layers may be respectively disposed at the opposite ends of the terminal assembly.

Abstract: A ferrule is provided with an opening extending through the ferrule and a terminal pin is disposed in the opening in spaced relationship to the ferrule. A plurality of insulating members are disposed on the terminal pin in the opening in a stacked relationship. Each of the insulating members is fused to the terminal pin and the ferrule. Each of the insulating members in the stack has a higher temperature of fusion than the preceding members in the stack. The insulating members in the stack are progressively fused to the ferrule and the terminal pin by the application of progressive temperatures to the terminal pin, the ferrule and the insulating members.The insulating members having the highest temperature of fusion are provided with properties of being able to withstand large forces without any degradation of the fusion with the terminal pin and the ferrule. The insulating members of the reduced temperatures of fusion are able to withstand other types of shock such as sudden changes in temperature.

Abstract: A material is provided for producing a hermetic seal with a member made from one of the following: titanium, titanium alloys, platinum, chromel, Alumel, stainless steels and Inconel. The material is particularly adapted to be used with titanium, titanium alloys, Inconel and the 300 series of stainless steels since it has at different temperatures a coefficient of thermal expansion matching changes in the coefficient of thermal expansion of titanium, titanium alloys, Inconel and the 300 series of stainless steels throughout a range of temperatures to approximately 1500.degree. F. The material is partially polycrystalline and partially amorphous and is provided with a high electrical insulation and is impervious to acids and thermal and mechanical shocks. The material may have the following composition:______________________________________ Oxide Range of Percentages by Weight ______________________________________ Lead oxide (red lead) 57-68 Silicon dioxide 28-32 Soda ash (sodium carbonate) 0.4-0.

Abstract: A material hermetically seals two members. One member may be titanium or a titanium alloy and the other member may be a noble metal such as platinum. The seal is resistant to acids and alkalis and is substantially impervious to shocks resulting from mechanical forces or abrupt changes in temperature. The material includes a pair of fluxes having different melting temperatures and a stuffing material including the oxides of zinc and zirconium. The oxides of zinc and zirconium become crystallized at the surface between one of the members and the material. An oxygen valence bond is also produced between the material and such member. The material is more amorphous at the boundary with the second member than at positions removed from such member. The material is formed by progressive heatings for at least a pair of periods of time insufficient to crystallize all of the material and by rapid coolings of the material after each of such heatings.